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computerized embroidery machine
becs-c98
(english)
version�2012-01
�d\okb�q
owner s manual
index
toc \o "1-3" \h \z \u hyperlink \l "_toc316559069" chapter 1 general descriptions pageref _toc316559069 \h 1
hyperlink \l "_toc316559070" 1.1 warnings and cautions pageref _toc316559070 \h 1
hyperlink \l "_toc316559071" 1.2 main features pageref _toc316559071 \h 3
hyperlink \l "_toc316559072" 1.3 technical specifications pageref _toc316559072 \h 7
hyperlink \l "_toc316559073" chapter 2 embroidery guide pageref _toc316559073 \h 8
hyperlink \l "_toc316559074" 2.1 configuration and direction of the control panel pageref _toc316559074 \h 8
hyperlink \l "_toc316559075" 2.2 instruction of control panel pageref _toc316559075 \h 9
hyperlink \l "_toc316559076" 2.3 instruction of the main screen pageref _toc316559076 \h 10
hyperlink \l "_toc316559077" 2.4 notes on menu state pageref _toc316559077 \h 18
hyperlink \l "_toc316559078" 2.5 how to input figures, letters and symbols pageref _toc316559078 \h 18
hyperlink \l "_toc316559079" 2.6 flow chart of embroidery pageref _toc316559079 \h 18
hyperlink \l "_toc316559080" 2.7 normal embroidery, returning and patching pageref _toc316559080 \h 26
hyperlink \l "_toc316559081" 2.8 relations of normal embroidery, idling and position idling pageref _toc316559081 \h 27
hyperlink \l "_toc316559082" 2.9 operation bar and turn shaft button pageref _toc316559082 \h 28
hyperlink \l "_toc316559083" 2.10 thread break detect and mending switch pageref _toc316559083 \h 28
hyperlink \l "_toc316559084" 2.11 working states pageref _toc316559084 \h 29
hyperlink \l "_toc316559085" chapter 3 disk management pageref _toc316559085 \h 31
hyperlink \l "_toc316559086" 3.1 disk choosing pageref _toc316559086 \h 31
hyperlink \l "_toc316559087" 3.2 select one or several designs pageref _toc316559087 \h 33
hyperlink \l "_toc316559088" 3.3 design preview pageref _toc316559088 \h 35
hyperlink \l "_toc316559089" 3.4 design input pageref _toc316559089 \h 36
hyperlink \l "_toc316559090" 3.5 design output pageref _toc316559090 \h 37
hyperlink \l "_toc316559091" 3.6 folder operation pageref _toc316559091 \h 39
hyperlink \l "_toc316559092" 3.7 formatting a disk pageref _toc316559092 \h 39
hyperlink \l "_toc316559093" 3.8 deleting objects in disk (including design files and folders) pageref _toc316559093 \h 40
hyperlink \l "_toc316559094" 3.9 creating a new folder in the current folder pageref _toc316559094 \h 41
hyperlink \l "_toc316559095" chapter 4 common parameters and color-changing order pageref _toc316559095 \h 42
hyperlink \l "_toc316559096" 4.1 setting common parameters pageref _toc316559096 \h 42
hyperlink \l "_toc316559097" 4.1.1. setting x-y scales pageref _toc316559097 \h 43
hyperlink \l "_toc316559098" 4.1.2. setting of rotate pageref _toc316559098 \h 45
hyperlink \l "_toc316559099" 4.1.3. design directions pageref _toc316559099 \h 45
hyperlink \l "_toc316559100" 4.1.4. prior mode pageref _toc316559100 \h 46
hyperlink \l "_toc316559101" 4.1.5. rep. mode pageref _toc316559101 \h 46
hyperlink \l "_toc316559102" 4.1.6. rep. prior pageref _toc316559102 \h 46
hyperlink \l "_toc316559103" 4.1.7. x-y reps pageref _toc316559103 \h 46
hyperlink \l "_toc316559104" 4.1.8. x-y interval pageref _toc316559104 \h 46
hyperlink \l "_toc316559105" 4.2 setting of color-changing order pageref _toc316559105 \h 47
hyperlink \l "_toc316559106" 4.2.1. on color-changing screen pageref _toc316559106 \h 47
hyperlink \l "_toc316559107" 4.2.2. setting of color-changing order pageref _toc316559107 \h 49
hyperlink \l "_toc316559108" 4.2.3. setting needle color pageref _toc316559108 \h 50
hyperlink \l "_toc316559109" 4.2.4. interchanging of needle colors pageref _toc316559109 \h 50
hyperlink \l "_toc316559110" chapter 5 setting general parameters pageref _toc316559110 \h 52
hyperlink \l "_toc316559111" 5.1 setting procedure for general parameters pageref _toc316559111 \h 54
hyperlink \l "_toc316559112" 5.2 introduction of some functions of general parameters pageref _toc316559112 \h 55
hyperlink \l "_toc316559113" 5.2.1. cyclic embroidery function pageref _toc316559113 \h 55
hyperlink \l "_toc316559114" 5.2.2. store manual color-changing pageref _toc316559114 \h 56
hyperlink \l "_toc316559115" 5.2.3. brake adjustment (a must for new machine) pageref _toc316559115 \h 56
hyperlink \l "_toc316559116" 5.2.4. forbidding design output pageref _toc316559116 \h 57
hyperlink \l "_toc316559117" chapter 6 memory design management pageref _toc316559117 \h 58
hyperlink \l "_toc316559118" 6.1 memory design management screen and other memory design operation screens pageref _toc316559118 \h 58
hyperlink \l "_toc316559119" 6.2 select a design to embroider pageref _toc316559119 \h 61
hyperlink \l "_toc316559120" 6.3 memory design preview pageref _toc316559120 \h 61
hyperlink \l "_toc316559121" 6.4 sorting the design pageref _toc316559121 \h 64
hyperlink \l "_toc316559122" 6.5 copy the memory design pageref _toc316559122 \h 65
hyperlink \l "_toc316559123" 6.6 deleting memory design pageref _toc316559123 \h 66
hyperlink \l "_toc316559124" 6.7 setting common parameter and color-changing pageref _toc316559124 \h 67
hyperlink \l "_toc316559125" 6.8 generate design from parameter pageref _toc316559125 \h 68
hyperlink \l "_toc316559126" 6.9 edit combined design pageref _toc316559126 \h 69
hyperlink \l "_toc316559127" 6.10 compile combined design pageref _toc316559127 \h 71
hyperlink \l "_toc316559128" 6.11 setting patching embroidery pageref _toc316559128 \h 72
hyperlink \l "_toc316559129" 6.12 satin stitch adjust pageref _toc316559129 \h 75
hyperlink \l "_toc316559130" 6.13 shift the frame to make a new design pageref _toc316559130 \h 76
hyperlink \l "_toc316559131" 6.14 make true design range pageref _toc316559131 \h 77
hyperlink \l "_toc316559132" 6.15 hi-speed design pageref _toc316559132 \h 78
hyperlink \l "_toc316559133" 6.16 design divide pageref _toc316559133 \h 78
hyperlink \l "_toc316559134" 6.17 combine design pageref _toc316559134 \h 79
hyperlink \l "_toc316559135" 6.18 clear all memory designs pageref _toc316559135 \h 81
hyperlink \l "_toc316559136" chapter 7 memory design edit pageref _toc316559136 \h 82
hyperlink \l "_toc316559137" 7.1 start editing design pageref _toc316559137 \h 82
hyperlink \l "_toc316559138" 7.2 edit design pageref _toc316559138 \h 83
hyperlink \l "_toc316559139" 7.2.1. summarize pageref _toc316559139 \h 83
hyperlink \l "_toc316559140" 7.2.2. document and view operation pageref _toc316559140 \h 84
hyperlink \l "_toc316559141" 7.2.3. orient stitch pageref _toc316559141 \h 84
hyperlink \l "_toc316559142" 7.2.4. convert stitch code pageref _toc316559142 \h 86
hyperlink \l "_toc316559143" 7.2.5. insert stitch pageref _toc316559143 \h 86
hyperlink \l "_toc316559144" 7.2.6. delete stitch pageref _toc316559144 \h 86
hyperlink \l "_toc316559145" 7.2.7. move stitch pageref _toc316559145 \h 86
hyperlink \l "_toc316559146" 7.2.8. add stitch continuously pageref _toc316559146 \h 87
hyperlink \l "_toc316559147" chapter 8 letter design operations pageref _toc316559147 \h 88
hyperlink \l "_toc316559148" 8.1 �generate letter design� pageref _toc316559148 \h 88
hyperlink \l "_toc316559149" 8.2 enter embroidery letter string and basic parameters pageref _toc316559149 \h 88
hyperlink \l "_toc316559150" 8.3 adjust letter design pageref _toc316559150 \h 90
hyperlink \l "_toc316559151" 8.4 save letter design pageref _toc316559151 \h 95
hyperlink \l "_toc316559152" chapter 9 assistant operation function pageref _toc316559152 \h 97
hyperlink \l "_toc316559153" 9.1 save design start position pageref _toc316559153 \h 97
hyperlink \l "_toc316559154" 9.2 restore design start position pageref _toc316559154 \h 98
hyperlink \l "_toc316559155" 9.3 locate design to center pageref _toc316559155 \h 98
hyperlink \l "_toc316559156" 9.4 query border info of current design pageref _toc316559156 \h 99
hyperlink \l "_toc316559157" 9.5 move frame along design border pageref _toc316559157 \h 99
hyperlink \l "_toc316559158" 9.6 emb along design border pageref _toc316559158 \h 100
hyperlink \l "_toc316559159" 9.7 emb cross pageref _toc316559159 \h 100
hyperlink \l "_toc316559160" 9.8 emb line pageref _toc316559160 \h 101
hyperlink \l "_toc316559161" 9.9 emb design outline pageref _toc316559161 \h 102
hyperlink \l "_toc316559162" 9.10 set offset point pageref _toc316559162 \h 102
hyperlink \l "_toc316559163" 9.11 needle down pageref _toc316559163 \h 103
hyperlink \l "_toc316559164" 9.12 reset x/y displacements pageref _toc316559164 \h 104
hyperlink \l "_toc316559165" 9.13 reset total stitch pageref _toc316559165 \h 104
hyperlink \l "_toc316559166" 9.14 special emb functions pageref _toc316559166 \h 104
hyperlink \l "_toc316559167" 9.15 positioning idling pageref _toc316559167 \h 105
hyperlink \l "_toc316559168" 9.15.1. forward stitches pageref _toc316559168 \h 105
hyperlink \l "_toc316559169" 9.15.2. backward stitches pageref _toc316559169 \h 106
hyperlink \l "_toc316559170" 9.15.3. go to next color pageref _toc316559170 \h 106
hyperlink \l "_toc316559171" 9.16 set b point pageref _toc316559171 \h 106
hyperlink \l "_toc316559172" 9.16.1. setting course pageref _toc316559172 \h 107
hyperlink \l "_toc316559173" 9.16.2. notes pageref _toc316559173 \h 107
hyperlink \l "_toc316559174" chapter 10 other functions pageref _toc316559174 \h 109
hyperlink \l "_toc316559175" 10.1 show emb related parameters pageref _toc316559175 \h 109
hyperlink \l "_toc316559176" 10.2 view statistics info pageref _toc316559176 \h 110
hyperlink \l "_toc316559177" 10.3 set frame origin pageref _toc316559177 \h 110
hyperlink \l "_toc316559178" 10.4 frame origin recovery pageref _toc316559178 \h 112
hyperlink \l "_toc316559179" 10.5 set frame soft protection pageref _toc316559179 \h 112
hyperlink \l "_toc316559180" 10.6 change display language pageref _toc316559180 \h 113
hyperlink \l "_toc316559181" 10.7 machine authorization management pageref _toc316559181 \h 114
hyperlink \l "_toc316559182" 10.7.1. disable/change admin password pageref _toc316559182 \h 115
hyperlink \l "_toc316559183" 10.7.2. load admin optimum parameters pageref _toc316559183 \h 116
hyperlink \l "_toc316559184" 10.7.3. save admin optimum parameters pageref _toc316559184 \h 117
hyperlink \l "_toc316559185" 10.7.4. disable/change factory password pageref _toc316559185 \h 117
hyperlink \l "_toc316559186" 10.7.5. load factory optimum parameters pageref _toc316559186 \h 118
hyperlink \l "_toc316559187" 10.7.6. save factory optimum parameters pageref _toc316559187 \h 118
hyperlink \l "_toc316559188" 10.7.7. initialize machine parameters pageref _toc316559188 \h 118
hyperlink \l "_toc316559189" 10.8 machine information pageref _toc316559189 \h 119
hyperlink \l "_toc316559190" 10.9 debugging machine pageref _toc316559190 \h 119
hyperlink \l "_toc316559191" 10.10 date time config pageref _toc316559191 \h 120
hyperlink \l "_toc316559192" 10.11 touch screen adjust pageref _toc316559192 \h 120
hyperlink \l "_toc316559193" chapter 11 d type sequin embroidery pageref _toc316559193 \h 122
hyperlink \l "_toc316559194" 11.1 brief introduction on sequin embroidery pageref _toc316559194 \h 122
hyperlink \l "_toc316559195" 11.2 embroider sequin pageref _toc316559195 \h 123
hyperlink \l "_toc316559196" 11.3 input sequin design pageref _toc316559196 \h 123
hyperlink \l "_toc316559197" 11.4 sequin design edit pageref _toc316559197 \h 124
hyperlink \l "_toc316559198" 11.5 parameter setting about multi-sequin embroidery pageref _toc316559198 \h 129
hyperlink \l "_toc316559199" 11.6 change color order and set sequin mode pageref _toc316559199 \h 130
hyperlink \l "_toc316559200" 11.7 manual operation of sequin embroidery pageref _toc316559200 \h 134
hyperlink \l "_toc316559201" 11.8 debugging multi-sequin embroidery pageref _toc316559201 \h 135
hyperlink \l "_toc316559202" 11.9 sequin mending pageref _toc316559202 \h 136
hyperlink \l "_toc316559203" chapter 12 directions on coiling, taping and zigzag embroidery pageref _toc316559203 \h 137
hyperlink \l "_toc316559204" 12.1 function introductions pageref _toc316559204 \h 137
hyperlink \l "_toc316559205" 12.2 the key technical indexes pageref _toc316559205 \h 138
hyperlink \l "_toc316559206" 12.3 embroidery process pageref _toc316559206 \h 138
hyperlink \l "_toc316559207" 12.4 related parameter and setting mode pageref _toc316559207 \h 138
hyperlink \l "_toc316559208" 12.5 relative operations of special embroidery pageref _toc316559208 \h 140
hyperlink \l "_toc316559209" 12.5.1. shift between lock stitch head and special head pageref _toc316559209 \h 140
hyperlink \l "_toc316559210" 12.5.2. m axis operation of taping embroidery pageref _toc316559210 \h 143
hyperlink \l "_toc316559211" 12.5.3. operations of clamp foot pageref _toc316559211 \h 144
hyperlink \l "_toc316559212" 12.6 on debugging special embroidery pageref _toc316559212 \h 144
hyperlink \l "_toc316559213" 12.7 mechanical category and driving mode choice of special embroidery machines pageref _toc316559213 \h 145
hyperlink \l "_toc316559214" 12.8 definition charts of dip switches of e874 boards pageref _toc316559214 \h 147
hyperlink \l "_toc316559215" appendix i0parameter setting list pageref _toc316559215 \h 149
hyperlink \l "_toc316559216" appendix ii directions on usb operations pageref _toc316559216 \h 160
hyperlink \l "_toc316559217" appendix iii error list pageref _toc316559217 \h 162
hyperlink \l "_toc316559218" appendix c! making of special multi-sequin design pageref _toc316559218 \h 167
hyperlink \l "_toc316559219" appendix d! network connection of embroidery machines pageref _toc316559219 \h 175
general descriptions
thanks for using the computerized embroidery control system of dahao company. it is appreciated that you do read this manual carefully in order to operate the machine correctly and effectively. besides, you should keep this manual for future use.
warnings and cautions
in order to avoid fire, electrical shock or unpredicted injuries, you should follow the listed safety rules.
notice embed pbrush dangerduring the operation, do not try to open the machine box. the high voltage contained in some parts can be deadliness. rotating parts may cause serious injury. embed pbrush forbiddingdon't expose the machine to humidity gas, poisonous gas, water, and dust. embed pbrush forbiddingdon�t restore or operate in vibration, which may cause trouble to the machine. embed pbrush noticeplease abide all the warnings and safety requirements to save life. embed pbrush noticelcd belongs to fragile goods. do not use hard materials to click on the screen. embed pbrush noticebefore plugging in, please make sure if the lamp of floppy disk driver is on, don't move out the floppy disk.. embed pbrush noticewe will add appendix if necessary, if there is any difference between the manual and appendix, subject to the appendix.in transportation embed pbrush noticedon't hold the cable when moving.. embed pbrush noticeplease abide all the warnings and safety requirements to save life. embed pbrush forceoverloading may cause serious loss. please load according to the instruction on the box..installation embed pbrush noticedon't jam the vent on the device. don�t plug up the machine, or it may set fire. embed pbrush noticemake sure the installation direction is correct.. embed pbrush noticedon't expose the machine to humidity gas, poisonous gas, water, and dust.cable connection embed pbrush forbiddingdon't test the insulation of the circuit loop. embed pbrush forbiddingnever try to connect overloaded electronic device on the connector.. embed pbrush noticemake sure the insulating of the cable is fine. embed pbrush noticecommunicating cable and power cable should be separated. embed pbrush noticeall the cables should be well fixed. don�t put any strength on cables. make sure the turning point of cable is well protected. add pipes to increase insulating capability. embed pbrush noticemachine should be grounded. the resistance should be no larger than 10 �.operation direction embed pbrush dangerdon't operating the machine when there is any damage on the surface.. embed pbrush forbiddingwhen machine is running, do not touch any running part. embed pbrush noticemake sure the configuration of power supply in normal. use stabilized voltage power supply when the voltage rebound is between -10%~10%. embed pbrush noticein case of warning, please check out the problem. operation can only be carried out again when problem is solved. embed pbrush noticethe power supply has over-currency protection function. there is a 3 mins time lag before the function can be used again.maintenance embed pbrush warningif you need to open the machine cover, cut out the power supply first. duo to the capacitance after power off, operator must wait one minute till he can open the machine cover. embed pbrush noticecircuit boards can be damaged by static. non-professional technician can not disassemble circuit boards. embed pbrush noticeif machine is inactive for a while, users must power on the machine regularly (once in 2 or 3 days, more than an hour for each time). embed pbrush noticeif machine is inactive for a long time, users should have the machine checked before power on.rejection embed pbrush noticerejection should obey the rules and regulations set by national industrial electronic standards.
main features
user friendly touch screen
adoption of touch screen technology offers delightful operation and easy learning. the beautiful screen display turns everyday work into joyful experiences.
shutdown of lcd display
following measures were taken in order to extend the lcd life: lcd will turn off automatically in case of no operation in 10 minutes (the time can be changed in parameter setting). a touch of the screen or the task-shifting key will reboot the lcd.
super-large memory capacity
the memory capacity reaches 16 million stitches, in which 400 designs can be restored. its super-large memory capacity can meet demands of different customers.
maximum one million stitches for one design
at present a single design in the system has the maximum of 100,000,000 stitches and 250 times of automatic color changing.
multi-task parallel and free shift among tasks
during embroidering, actions like design input & output, preparation for the following designs and modification of parameters can be carried out. flexible shift among tasks can be realized by using the task-shifting key.
storage of frequently used parameters and color-changing order for each design
design will be saved along with its parameters, color-changing orders and needle bar colors. system can memorize the operational details for each design. users can set parameters for a design during the embroidery process of the previous design, which will help saving time and improving efficiency. more importantly, it is one basis to realize network management.
group management of parameters
parameters can be divided accord to their function, and the part of parameters can be restored, recovered, and the machine has password-protected function can password-protected.
input & output using usb
except for dos, fdr and zsk format, customers can use usb disk for data transfer. usb disk supports dir operation, which is easy for design management. for each directory, system supports operation on 400 designs or sub-directory. there is no limitation between directory levels. design designs like dsb and dst and zsk and fdr can be loaded.
input of several design files at one time
both floppy and usb disks support multi-design input under one directory.
input design through network, color-changing order, etc.
network connector is available, which help user input design, color-changing order, patch sewing, etc.
network function
a surveillance lan can be built by using the connectors and linked to the factory lan, which realizes network management, improve production efficiency and reduce possible mistakes. it�s the best choice of embroidery equipment for enterprises to take the modern enterprise management. the explanation is appendix d!
patch embroidery
this function can set a patch code after the color code or stop code, and when the machine embroiders the patch code, it will halt and move frame out for patching. after stick a patch, user would pull the operation bar to let the frame move back and continue embroidering.
break adjusting
for various machines, this function can make the machines stop correctly, which means that the main shaft stops at 100 degree.
starting point saving
this function can save and store the start embroidering point of each design, instead of repeating moving frame manually to find the design origin when selecting the same design.
mechanical maintaining and debugging
this function is to easily judge the malfunctions when maintaining and testing, which consists of computer testing, encoder testing, main shaft speed testing, machine parts testing and the main shaft stopping at any position, etc.
multi-language support
currently, the system supports language shift among chinese, english, spanish and turkish and so on.
design output
design can be output and saved into floppy disk or usb disk. adoption of tajima�s binary system enjoys the advantage of data transmitting through the world wide web (other formats may not be transmitted directly).
repetition embroidery
the machine can increase embroidery productivity by repetition embroidery, which can also be used with cyclic embroidery.
cyclic embroidery
the machine also can increase embroidery productivity by using cyclic embroidery function, by which the machine automatically returns to the origin point and starts the same embroidery design again when finishing the design one time.
design compiling
�1 � compiling the data of selected design to generate new design
users can compile any design according to zoom ratio, rotate angle, normal repetition or partial repetition to generate a new design and save it in the memory card. the newly generated design can be used for embroidering, output or other operations.
�2 � compiling the combined design
system can compile the pre-set combined design to generate a new one and save it to the memory card. the newly generated design can be used for embroidering, output or other operations.
letter design
there are altogether 28 letter-bases. users can make groups and change the letter order according to different tasks. this operation is simple and easy managing.
design editing
by using this function, users may insert, modify or delete certain stitch at the selected point. new designs can be created by this function too.
speed adjusting
the highest speed for embroidering can be set. during the process of embroidering, speed changes automatically as long as the needle interval changes.
thread trimming
thread trimming can be manually controlled. trimming acts automatically at the end of embroidery process or color changing.
thread break detect
in case of thread break or running out of bottom thread, machine stops and warning lights start to blink.
color changing
at the color changing point, user can either act color changing manually or let the system do according to the preset order automatically.
special embroidery
becs-c98 computerized embroidery adds special embroidery functions (coiling, taping and zigzag embroidery).
setting up b point (optional)
this function is specially designed for easy threading when thread breaks appear on giant frame. see 9.16 for details.
technical specifications
maximum design saving quantity: 400 designs
memory capability: 16 million stitches
screen resolution: 640*480
network transfer speed: 10mbps
data transfer mode supported: floppy disk, usb disk and network
stepping precision: minimum stepping precision is 0.1mm
stitch range�0.1mm~12.7mm
embroidery guide
configuration and direction of the control panel
configuration of control panel
embed visio.drawing.11 embed visio.drawing.11
10touch screen
it adopts high-luminance lcd display and touch screen man-machine interaction.
20operational buttons
common actions can be realized by using operational buttons on the control panel. those actions include: frame moving speed shifting, frame moving, and manual color changing. users can also shift among tasks.
30network interface
it has two key functions, network supervision and design data transfer. network interface is used for network communications.
40main usb interface
usb disk can be plugged in for data input/output.
direction of the control panel
it adopts touch screen technology. in order to extend the life of the control panel, please do not lay too much pressure on the screen during operation. try to avoid using hard or shape tools to touch the panel.
direction on using the floppy disk
make sure the plug-in direction is correct. try to avoid using force with incorrect plug-in direction, or it may destroy the floppy driver and disk.
direction on using the usb disk
please pay close attention to electrostatic phenomenon. don�t forget to discharge before plugging in/out the usb disk.
usb disk features plug-in direction. users should avoid plugging out during writing or loading data, because it may result in loss of data. we highly recommend users to check the data integrality in case of data missing.
note: during the process of usb format, sudden loss of electricity or plugging out the disk may break down the usb.
direction of network connection
preset the network parameters before the connecting. otherwise other machines in the network maybe can�t communicate.
instruction of control panel
operation can become much easier by using shortcut keys and the touch screen on the panel.
embed visio.drawing.11
no.namedescription1 2 5 7manual frame movingthe direction of frame moving is the same as the direction key. the combination of directions is supported. 3task shiftif the user opens several screens, he can shift among the screens by this key.6speed shift of manual frame-movingpress this key to switch the frame-moving speed between �high �and �low �.2low needle position color-changingpress this key, and the current needle position will move towards the low needle position till the first needle position.3high needle position color-changingpress this key, and the current needle position will move towards the high needle position till the highest needle position.instruction of the main screen
note: in the following charts, the icons with are touch keys; those without indicate the machine status.
embed visio.drawing.11
no.displaynamedescriptionmemory design
management
click it to enter the memory design management screen, which includes �select design�, �disk input�, displaying designs, creating new designs and monogram operation.set embroidery parameters of the selected design set each embroidery parameter of the selected design.color change of needle barset the color change of needle bar of the current design.current color change orderthe order of the numbers represents the needle-changing sequence. and the three-dimensional icon represents the current icon.manual color-changing
when the machine stops and the main shaft reaches the set position (), click it to enter the manual color-changing screen and then click the corresponding needle number to change color.back to origin
when the machine stops, click it, the frame will automatically return to the start point of the current design. back to stop point
when the machine stops, click the key �manual frame-moving� to move the frame (e.g. in case of patching). then click this key and the frame will automatically return to the stop point of the current design.turn the main shaft at 100� manuallyif the main shaft doesn�t arrive at 100� embed pbrush ; click the key and then the main shaft will arrive to this position.manual trimming
after machine stops, click this key to do manual trimming (both upper and bottom thread trimming).preparation status
click the key to enter embroidery confirmation status
the machine is currently in the preparation status and you can choose the design, or set the parameters such as scaling and repetition. click the key and confirm, and the machine will switch from the preparation status to the embroidery confirmation status.embroidery confirmation status
click the key to cancel embroidery
the machine is currently in the embroidery confirmation status. you can pull the bar to start embroidery or click the key and confirm to cancel embroidery, when the machine will return from embroidery confirmation status to preparation status.manual bottom thread trimmingafter machine stops, click this key to do manual bottom thread trimming.other functions
click this key to enter the �other function operations� screen, which includes statistics information, zero point setting, continuing after power-off, setting the frame software range, access parameters management, touch screen adjusting, date/time and so on. assistant operation
click this key to enter the assistant operation management screen, which includes operations such as memorizing and restoring the design�s start point, setting the offset point, operations of design periphery, positioning idling, and clearing accumulated stitch count and x/y displacement.manual color-changing
manual start
in this status use manual color-changing key or the color-changing key on the panel to select the needle position before embroidery, and then pull the bar to start embroidery. when meeting the color-changing code during embroidery, the machine will halt automatically and the color-changing icon appears. and the operator needs to do manual needle-changing� or the color-changing key on the panel � to select the needle position, and then pull the bar to start embroidery(manual start).automatic color-changing
manual start
if the machine is set as automatic color-changing, the color-changing sequence should be set before embroidery (click of the main screen). when pulling the bar to start, needle-changing will be done automatically following the set color-changing sequence and then embroidery will start.
when meeting the color-changing code during embroidery, the machine will automatically halt and do the needle-changing following the settings. if it�s set as automatic start, the machine will start embroidery automatically. if it�s set as manual start, embroidery will start by pulling the bar.automatic color-changing
automatic start
parameter setup
click it to enter the parameter setup screen which includes color changing order, normal parameters such as scaling down/up and repetition, general parameters such as sewing parameters, machine applying parameters and machine parameters. normal embroidery
the machine is currently in normal embroidery status. when pulling the bar for normal embroidery, the main shaft rotates, the frame moves along the stitch trace and threads shape the design on the embroidery materials. when pulling the bar for returning, the machine returns in low-speed idling. when the machine stops, click this key to switch to the low-speed idling status.low-speed idling
the machine is currently in low-speed idling status. when pulling the bar for normal embroidery, the main shaft remains inactive and the frame advances along the stitch trace. when pulling the bar for returning, the main shaft remains inactive and the frame returns along the stitch trace. when the machine stops, click this key to switch to high-speed idling status.high-speed idling
the machine is currently in high-speed idling status. when pulling the bar for normal embroidery, the main shaft and the frame remain inactive while the count of stitches decreases. when pulling the bar for stop, the frame directly moves to the actual position of the current stitch count. when the machine stops, click this key to switch to the normal embroidery status.frame displacementthis shows the displacement of the embroidery frame.high-speed manual frame shifting statuswhen the machine stops, press the manual frame-shifting keys to move the frame, and the frame will move in the high speed. switch between and can be achieved by pressing the switching key on the panel.low-speed manual frame shifting statusit�s opposite to the high-speed manual frame shifting status and used for speed-adjusting.the main shaft stops at the right position (100�).when the machine stops while the main shaft stops at the right position, you can do operations such as color-changing and frame-moving. embed pbrush the main shaft hasn�t stopped at the right position (100�).when the machine stops and the main shaft haven�t reached the right position, you need to turn the shaft to the 100� position manually by clicking. embed pbrush assistant operation statusclick to enter the assistant operation management screen and select any one of embroidering along the design range, one line, one cross and the design outline, and then the icon embed pbrush will appear after coming back to the main screen.cyclic embroidery promptthe machine is currently set with cyclic embroidery. click to enter the parameter management screen, in which the cyclic parameters can be set.offset pointthe machine is currently set with offset point. when entering the embroidery confirmation status (before starting embroidery), click to enter the assistant operation management screen, in which you can set offset point. embed pbrush network connection failurenetwork status�unconnected embed pbrush 0connected embed pbrush 0register successfully embed pbrush �decreasing the main shaft speed
it s used to decrease the main shaft speed (until the set lowest speed).increasing the main shaft speed
it�s used to increase the main shaft speed (until the set highest speed).design information
display the basic information of the selected design. the current stitches, x/y displacement and other information will change with embroidering. to clear the x/y displacement, click and then in the following screen choose the option for clearing.design viewing areathis area displays the embroidery designs.notes on menu state
if one menu is labeled with � embed pbrush � it indicates that this menu can not be accessed and modified. while if one menu is labeled with � embed pbrush �, then the menu can be accessed and changeable.
how to input figures, letters and symbols
if there are several figures, letters or symbols printed on one key, press the key different times to get the corresponding figure, letter or symbol. e.g. press three times to input �w�. is used for shift between capital and small letters. is used for deleting the last input figure/letter/symbol. is used for deleting all the input.
flow chart of embroidery
the machine embroiders based on the designs in its memory. the following is the basic flow chart of embroidery.
shape \* mergeformat
input of designs
the user can input designs through network, floppy disk or usb disk. only with displayed �register successfully �, can it possible to transmit designs by network. for disk operation,�usb disk included �, click in the main screen to enter into the disk management screen. you can also input designs by choosing in the design management screen.
choosing a design
if the design management screen is not opened, click in the main screen to enter it. if the screen is opened but the current window stays at another function screen, press the blue task switch key on the panel to enter the design management screen. only in the status, it�s allowed to choose design for embroidery.
click �select design� in the design management screen.
if the design�s start point has been saved, the prompt �move frame to design�s start� will appear when entering the main screen. click and the frame will automatically return to the start point.
assistant operation
after choosing the design, the user will enter the main screen, and he can do the needed assistant operations before embroidery.
set repetition, rotation and scaling��click to enter the parameters management screen.
set the color-changing order��click and then needle (color) changing to enter the color-changing screen
set patching embroidery��click to enter the design management screen. then click �more functions� to set patching according to prompts.
show the range of embroidery design, move frame along the design range, embroider along the design range, embroider one cross, embroider one line, embroider the design outline��click to enter the assistant operation screen.
move frame to let design be central��click to enter the assistant operation screen. note: this function is to place the design at the centre of the design range set by software (soft range of design). to set the soft range of design, click to enter the �other function operations�.
save the design�s start point��click to enter the assistant operation screen. note: the origin point has to be set before saving the start point. to set the origin point, click to enter the �other function operations�.
set cyclic embroidery��click to enter the parameter management screen. then click �sewing para1� and set according to prompts.
embroidery confirmation
the user can click after finishing assistant operations. choose in the followed prompt and (embroidery preparation) will change into (embroidery confirmation), which means that the machine has entered the embroidery confirmation status.
if is chosen, the machine will remain in the preparation status. pull the bar and the machine will not run and a prompt will appear to ask the user to confirm embroidery.
setting off-set point
after embroidery confirmation, if needed, click to set off-set point according to the prompts. note: it�s of no effect to set off-set point after starting embroidery.
setting the way for color-changing and starting
click the position pointed in the above picture and the status will switch among (normal embroidery), (low-speed idling) and (high-speed idling).
setting normal embroidery and idling
click the position pointed in the above picture and the status will switch among (normal embroidery), (low-speed idling) and (high-speed idling).
pull the bar to embroider
operation bar (embroidery bar under the table)
stop status:
pull the bar right to begin embroidery (including low and high speed idling)
00 pull the bar left to return (including low and high speed idling)
running status:
pull the bar right to the end to embroider slowly and release to normal speed.
pull the bar left to stop embroidery (including low and high speed idling).
manual operation
manual trimming:
when the machine stops, click in the main screen. in the followed prompt click to trim, or click to exit trimming operation.
manual frame-moving:
when the machine stops, press the keys � embed pbrush 0 embed pbrush 0 embed pbrush 0 embed pbrush � to move the frame in the corresponding direction. press the next two keys at the same time to move the frame in the direction of the angle bisector. embed pbrush �is the speed key for manual frame-moving. press � embed pbrush �to switch between (high speed) and (low speed).
clearing the frame coordinates
when the machine stops, click and then click �clear x-y displacement� to clear the xy displacements displayed in the main screen. the function can be used with manual frame-moving.
manual color-changing
when the machine stops, click in the main screen to enter the manual color-changing screen. then click the needle number for color-changing, and the machine head will automatically move to the corresponding needle position. it s also possible to do color-changing by pressing the color-changing shortcut keys marked with �,
� . please note: if the user wants to automatically save the order of the manual color-changing (yes for �store manual color� in embroidery parameters), it has to be operated in the manual color-changing screen of the touch screen.
turn the main shaft to 100� manually
usually the main shaft is needed to stop at 100�when needle/color-changing, frame-moving and beginning embroidery. the user can manually turn the main shaft at 100� when it hasn�t reached there. click in the main screen and then choose in the followed prompt to carry out the function.
after the operation, the icon embed pbrush (main shaft not in the right position) will be replaced by (main shaft in the right position).
back to the origin
in the main screen click and choose in the followed prompt. then the frame will return to the start point.
back to stop point
click in the main screen and choose in the followed prompt. then the frame will return to the stop point.
positioning idling
use this function after embroidery confirmation. positioning idling enables the machine to move to the designated position without embroidering according to the user�s requests. click in the main screen and turn to next page. then the user can set the positioning idling of needle number, color-changing code and stop code.
let needles down
this function is designed for quilt embroidering. click in the main screen and then the option, then click �let needles down to loosen cloth�, then click the needle will prick into the embroidery cloth and a prompt will appear. after releasing the cloth (cloth has to be separated from the frame), move the frame to the designated position and click. after this operation, the needle is still down. when the cloth is place on the frame again, click to turn the main shaft to 100� manually.
manual operations of automatic frame changer (afc), sequin and special embroidery
some machines are equipped with devices for afc, sequin and special embroidery. for such machines, clickand then use �operations for special embroidery� to enter the concerned menu. click the corresponding keys according to the prompts.
embroidery cancel
when the machine stops, click. choose in the followed prompt and (embroidery confirmation) will change into (embroidery cancel).
normal embroidery, returning and patching
in embroidery confirmation status (the icon appears), push the patching switch of machine head (that will perform normal embroidery) to the normal embroidering mode, and push the patching switch of machine head that will not embroider to the patching mode, and then pull the operation bar to right and release it to let the machine start normal embroidery. (when you pull the bar right and don't release it, the machine will embroider in lower speed.) during embroidering, pull the bar left, the machine will stop.
after the machine stops, pull the operation bar to left and the frame will return to its last position along original path. pull the bar one time, the frame return one needle step. pull the bar continuously and the frame will return one needle step after another continuously. after the frame returns 10 needle steps continuously, the frame can return continuously even when you release the bar. (this may be different for different machine types). when the frame return continuously, release the bar and pull it left again, the frame will stop returning.
the aim of returning is usually to perform patching embroidery. after the returning stops, push the patching switch of machine head that will perform patching embroidery to go to the patching mode, and then pull the operation bar to right and the machine head will start patching embroidery while other heads don't. when the frame goes to the point where the frame begins to return, other heads whose patching switches are in normal embroidering mode will start to embroider.
relations of normal embroidery, idling and position idling
functions as idling, returning, etc. are intended for the convenience of darning. low-speed idling, high-speed idling or positioning idling can be used as needed in embroidery. in the status of idling, the returning can be low-speed idling returning, high-speed idling returning or positioning idling returning.
in the main screen, you may press / / to switch between�normal embroidery �, �low speed idling �and �high speed idling �.
after setting low-speed idling, the main shaft remains inactive when pulling bar for normal embroidery, but the frame runs forward along the stitch trace. when pulling bar for returning, the main shaft keeps inactive, but the frame returns along the stitch trace.
after setting high-speed idling, the main shaft and frame remain inactive, the count increases based on a unit of 100 stitches. after pulling the bar for halting, the frame moves directly to the actual position of the current count. when pulling bar for returning, the main shaft and frame keep inactive, but the count decreases. after pulling the bar for halting, the frame returns directly to the actual position of the current count.
the positioning idling can move the frame directly forwards (or backwards) to a designated position, or to a latest color-change position, or even to a latest stop-code position. in the main screen press and the user can select forward/backward positioning idling by stitches, color change code or stop code. after the system returns to the main screen, pull the bar forward/backward to complete the positioning idling.
operation bar and turn shaft button
operation bar (embroidery bar under the table)
stop status: pull the bar right to begin embroidery (including idle running in high or low speed) and pull the bar left to return (including idle running in high or low speed)
running status: pull the bar right to the end to embroider slowly and release to normal speed and pull the bar left to stop embroidery.
turn shaft button (over the operation bar case, on the right under the table)
0to press the button to make the main shaft rotate one cycle and stop at 100�2.5�.
thread break detect and mending switch
based on working different principles, thread break detect have three methods: thread take-up spring type, thread winding wheel (chopper wheel) type and mixed type.
for thread take-up spring type, it warns thread break by detecting connection of take-up spring and contact point. when thread breaks, the spring will close to the contact point. in normal condition, this detecting type reacts sensitive to face thread breakage, but can hardly detect bobbin thread run-out. in case you change the embroidery thread, or thread tension changes, you need to adjust spring pressure between the take-up spring and contact point. when the spring pressure is too large, there will be false positive; when the spring pressure is too small, there will be false negative.
for thread winding wheel type, it judges thread break by detecting the winding wheel angle. it reacts very sensitive in case of face thread breakage; in most cases of bobbin thread run-out, the consumption of face thread will reduce, as a result, system will judge by statistic method and send out warning. though it can almost avoid false positive, it is not as sensitive as the spring-type.
for the mixed type method, the two can complement each other with their advantages, which results in sensitive and stabilized detecting effect.
no matter which method you use, there is one switch and one status light on each machine head. there are three positions to switch but only two positions can be locked. when you switch to the down side, status light does not shine, which means the head stops. when you switch to the middle, status light is green, which means the head is now in normal embroidering. in case of thread break, machine stops and status light on that particular head turns out red. system automatically changes to mending mode on that head. if you want to set a single head to mending mode manually, you can switch to the upper side, which can not be locked. when you loose the switch, it returns to the middle. at meantime, status light on this head will turn out red to indicate that mending mode available on this head.
working states
the machine has three working statuses:
preparation (( preset parameters; choose embroidery designs and other preparation work.
embroidery confirmation �� (( confirm the parameter settings to enter the quasi-running status.
embroidery running status ((embroidery
in preparation status� is displayed �, after selecting pre-embroidery design and setting the parameters, first press , then press. now the machine is in embroidery confirmation status� is displayed �. finally, pull the embroidery bar to right to embroider, which means the machine is in embroidery running status� is displayed �.
in embroidery running status� is displayed �, pull the bar left to stop, now the machine is in embroidery confirmation status (again, pull the bar right, the machine goes into embroidery running status).
in embroidery confirmation status� is displayed �, first press , then press to release embroidery confirmation status. now the machine enters preparation status� is displayed �.
disk management
in disk management, users can input the designs in the disk to machine, and vise versa; meanwhile, users can enjoy some common disk managing actions, like erasing file, formatting disk, etc. floppy disk and usb disk are both supported. users can save design data based on different types. the system recognizes formats like dos, fdr and zsk. however, fdr and zsk files are read only. design formats like dsb, dst and dsz can be read. for data output, design will be saved as dsb format.
disk choosing
since the system support more than one storage device, please choose the objective disk.
click in the main screen;
�disk select� will appear. and choose the disk used for the next operation.
in this window all the storage devices will be displayed. their information includes the icons, words and numbers. the icon indicates the device type. �� means usb disk. the number in the brackets is for the disk number.
enter the disk management screen.
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no.displaynamedescriptionfile listdisplay the design files and folders of the disk in icons. it�s used to select files.the last pageturn to the last page if the file list is more than one page.the next pageturn to the next page if the file list is more than one page.preview of designsdisplay the selected file and its information.single-selection
/multi-selectionswitch between single- selection and multi-selectionselect allselect all the items in the current folder, only in the multi-selection mode.refreshrefresh the current folder.return to the upper directorydelete designdelete the selected design. in multi-selection mode, it can delete several designs at the same time.helpdisplay the help menu.exitexit from the disk management.option key listlist the main option keys for disk management.disk and memory informationdisplay the storage and left space of disk and memory. the current page number and total page number. display the current operation information: the file number in the current folder, information of the selected file and design.icons of the objectsobject is indicated by using following icons:
for folder
for files of dsb form
for files of dst formnames of the objectsnames of the files or foldersselect one or several designs
before preview, input and deletion of files, the objective design has to be selected first. the user can select one object for one time, and can also select several objects for one time to improve efficiency.
select one object
the objects are by default in the unselected status. when one of them is selected, its icon and words will show a different color and the information area will show its contents like stitch number and data.
click a selected object to cancel the selection
click a selected object and it will become unselected again.
click the switch key of single/multi-selection
when selecting the objects, the system is in single or multi-selection mode. in the single selection mode, one object is selected for one time and selecting another object will automatically cancel the last selection. click the switch key to switch between the two modes. in the multi-selection mode the user can select several objects. in the single selection mode the switch key shows when in the multi-selection mode it shows.
select more than one object
in the multi-selection mode click the several objects in order to select them.
click to select all objects in the current folder.
the key is effective only in the multi-selection mode. click this key to select all objects in the current folder.
design preview
click and select the design in the disk management screen.
design files and folders are shown by icon in the list. one page of the list contains 16 items. click the key to turn pages to look for designs in another page. the selected object has a green frame and a different background color.
click design preview key
shape \* mergeformat
the system reads the data from the disk and displays the design�s image according to a certain ratio. at the same time the design�s information and color-changing number will show in the information area.
note: more than one design is allowed to select for preview.
design input
to input the design data in the disk to the machine�s memory, the user has to select files from one or more disks first, and then input the design number and name for the file to be saved.
select one or more files in the disk
click the design input key
the system asks the customer to input design number and name for system saving.
the user inputs the design number and name.
the system provides the minimum available design number as the default value. the customer can use the small panel on the right to change the value. see d type sequin operation about �is multi-sequin design?�. when several designs are input for one time, the user can only input the number of the first design.
to modify the design number and name, click the object item in the left window and modify it in the right window. after the modification click the modification confirmation key and the results will be save.
click the confirmation key
the system inputs the design data from the disk to the memory and displays the operation results in the information display area.
design output
the user can output the design data in the system memory to the current disk.
click the �design output�
select the design in the memory intended for output
the system displays the list of designs in system memory. the user selects the designs intended for output, and then click.
input of the design name for disk saving
the system uses the design name in system memory as the default design name in disk. use keyboard on the right to change the value.
to change the design name in disk, first click the item in the left window, and then change it in the right window. after the changing, click to save the result.
the system returns to the disk management screen, at mean time, list will be refreshed.
folder operation
enter the folder
double click the icon of the objective folder to enter it. the system reads the item list of the folder and refreshes the screen.
return to the higher level of folder
click �up dir� to return to the highest level of folder and the screen will be refreshed.
formatting a disk
select the disk device for formatting (read 3.1 for reference)
click the function key �format disk�
embed visio.drawing.11 the system will change to the format disk screen, which is to display the storage information of the current disk, alert information for disk formatting and formatting process bar as well as start and back button.
click to confirm
system will begin to format the disk and show the speed with a process bar. after formatting the system will display the prompt to show formatting success. click the returning key to return to the disk management screen.
note: the system will format the disk in dos format.
deleting objects in disk (including design files and folders)
select one or more objects (see 3.2)
click the deleting key
system asks to confirm delete
note:
if the user chooses to select a folder, the system will delete all the files and sub-folders in this folder. if a file has the property of �only read� or �disk write protection�, the file will not be able to delete.
creating a new folder in the current folder
click �make dir� key
input the name for the new folder
click to confirm
the system will create the corresponding folder in the disk and refresh the current list of objects.
common parameters and color-changing order
in this system each design has its own settings of the normal parameters (like magnify and repetition) and color-changing order. when a new design is selected, the corresponding settings of normal parameters and color-changing order become effective.
in this chapter, we will discuss the most frequently used parameters of current design, and setting color-changing orders. you can start the operations by pressing in the main screen.
this system supports multi-missions at the same time. so it�s possible to set or change the normal parameters and color-changing order of non-current designs. such operations are gathered in the memory design management screen.�read chapter 6 for details �.
setting common parameters
normal parameters include: x-y scales , rotate , direction , prior mode , rep. mode , rep. prior , x-y reps� and �x-y interval�. users can control the final embroidery results by adjusting these parameters.
touch in the main screen for setting parameters:
the way to set each parameter is similar. this chapter will explain how to set the �x-yscales� as an example and give the definitions of other parameters (read 4.1.1 as reference).
setting x-y scales
this parameter controls the scaling percentages on x (horizontal) and y (vertical) direction, so as to scale up/down the design.
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press the option x-y scales
after users press the option x-y scales, a parameter modifying window appears in the right side of the screen.
adjusting x scales
press the number panel in the parameter-setting window to change the scaling ratios on x direction. press to cancel the last input digit and press to erase all entered digits. (note: for setting some parameters you need press to select.)
click confirm key to save changed parameter
only if you pressafter modification does the system save the value.
it�s similar to set y scale.
setting of rotate
users can rotate the design to a certain angle by changing this parameter.
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design directions
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prior mode
there are two modes: rotating prior to scaling and scaling prior to rotating. when the user has set the parameters �x-y scales� and �rotate�, the design will rotate first and then scale up/down with the setting rotating prior to scaling. otherwise it will scale up/down first and then rotate.
rep. mode
currently, it is not available.
rep. prior
there are x prior and y prior for users to choose.
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x-y reps
x reps of this parameter sets the number of rows in repetition, and y reps of it sets the number of columns in repetition. the above diagram shows that x reps is 3 and y reps is 2. the largest set value is 99*99.
x-y interval
the above diagram also explains the meaning of this parameter.
setting of color-changing order
on color-changing screen
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no.displaynamedescriptiondesign display areadisplay the design according to real-time setting of color-changing order. preview the result of color-changing.list of color block sequence numbersdisplay the sequence numbers of the color blocks in the design. list of needle sequence numbersdisplay the needle sequence numbers corresponding to the color blocks. list of needle colorsdisplay the thread colors for the color blocks in the design. current positionusers can set, insert or delete needle bar number in current position.helpdisplay the help menu.move upward move upward the color-changing list to select the color block.move downwardmove downward the color-changing list to select the color block.insert a needle number click this key and a needle number to insert it in the current list of needle sequence. delete a needle numberdelete the needle number in the current operation position of the needle sequence numbers.set the cyclic needle number cyclic setting according to the needle sequence number list before the current color block.setting of needle colorselect and set needle colors in the default colors. interchange needlesopen the needle interchanging screen and set it. cancelcancel the color-changing setting of this time and return.confirmconfirm: save the color-changing setting and return.needle number selection areaselect needle number here.the design display area displays the designs which are under color-changing setting. design display will change with the setting at the same time.
color-changing order display area shows color blocks, needle numbers and needle colors.
design display can be in parallel with the setting, inserting and deleting needle number, which means users don�t need to wait for the end of design display to do the setting and changing of color-changing order.
setting of color-changing order
click in the main screen to enter the color-changing screen.
input the needle numbers in order in the needle number selection area. the design display in the design display area and the color list in the color-changing display area will refresh with the input of each needle number.
click to see if the input color-changing order is correct.
to change a needle number in the color-changing order, the user can click to move the list to place the intended item to the current operation position, and then click the new needle number.
to insert a needle number in the color-changing order, click to move the order list to place the intended item to the current operation position, and then click to insert a needle number after the current item.
to delete a needle number, click.
if the user has affirm that the first n items are set correctly and hope to repeat the settings of the first n items from the n+1 item, he can click to move the order list to place the item n+1 to the current operation position and then click .
click to confirm the input setting. click to cancel the setting and return.
note: for detailed color-changing operations in sequin or special embroidery, refer to related chapters.
setting needle color
to make the color display in the screen get close to the design color in real embroidery, this system can set all the needle colors used by the current design. this setting will be saved with color-changing for the design.
click in the main screen to enter the needle color-changing setting screen.
click to enter the needle color setting screen.
in the needle color setting screen there are totally 40 default colors for selection.
to set the needle color, select the needle first and then select the color from the 40 default color blocks. the corresponding color will be refreshed on the needle button.
click to save the needle color setting and return to the color-changing order setting screen. click to cancel the setting and return.
interchanging of needle colors
click in the main screen to enter the color-changing screen.
click to enter the needle color interchanging screen.
to interchange the needle colors, click to move the order list to select the needle and then select another needle from the needle buttons.
click to save the setting and return. click to cancel the setting and return.
setting general parameters
based on function, embroidery parameters are divided into groups�see appendix 1 for details �.
the general parameters of the machine with password-protected function include three groups: parameters titled number 1 are changeable parameters, which can be different according to design or embroidery mode; parameters titled number 2 are admin parameters on which admin password can be set; those titled number 3 are parameters preset by machine manufacturers and in most situations the default settings don�t need to be changed (factory password can be set on these parameters). setting factory/admin passwords and parameter initialization are under �other function�. (please read chapter 9).
click in the main screen.
system enters the parameter setting screen, where users can set the parameters.
embed visio.drawing.11
no.displaynamedescriptionparameter list windowdisplay the parameter list of the current group and their values. exitexit the screenhelpdisplay help menu.turning pages of parameter groups shape \* mergeformat shape \* mergeformat switch keyswitch among different parameter groupsnote:
i. the number, name and value of every parameter are displayed in the parameter list window.
ii. when a parameter in the machine with password-protected function is set with a password, it can�t be changed. there will be an icon in the parameter-changing window to show this situation.
setting procedure for general parameters
the setting procedure is similar for each general parameter. you can follow the guide of this section to set parameters.
select the parameter group.
the user can use the keys on the bottom of the screen to look for the parameter. and ensure no password or it has been input. (see chapter 10).
if you want to change the value of �needles� which is d01 in machine parameters 1, find machine parameters 1 and click. then all of its parameters will be shown in the parameter list window.
select the parameter �needles�.
input the needle number according to the machine type. click to save parameter setting or click to exit. return to the screen of machine parameter 1.
note: some parameters in the setting screen can�t be entered. you can only select �yes�,�no� or press to select.
introduction of some functions of general parameters
there are brief introductions of the parameters in the appendix 1. here are some functions used in embroidery.
cyclic embroidery function
this function is to increase the embroidery productivity.
when the parameter�to do cyclic emb.�is set as �yes�, the cyclic embroidery function is enabled and the icon will appear in the main screen. when this function is enabled, after completing the designated design the machine will automatically embroider it again without pulling the bar.
usually cyclic embroidery accompanies repetition embroidery and special punched designs and the parameter �auto origin� should be also set as �yes�. thus when the machine is embroidering the back embroidery cloth-piece, the front one can be replaced. after embroidering the designated design, the frame will automatically return to the start point and the machine will automatically embroider the front cloth-piece again and at this time it� possible to replace the back one.
store manual color-changing
in embroidery confirmation status, the user can choose whether to store the manual color-changing�s needle position into the color-changing order unit. its purposes are as follows: 1) if mistakes are found for the automatic color-changing order in embroidering, the color-changing order can be modified with manual color-change. 2) when a new design is embroidered with manual color-change once, the color-change order is set for the design.
to use this function, the user should set the parameter �store manual color� as �yes�. note: the parameter value will automatically change into �no� at the end of one design embroidering.
brake adjustment (a must for new machine)
this function is to adjust the control parameters for braking, so as to fit machines of different mechanical characteristics, which also change with the machine running. thus this function can help the machinery parts to work better with the computer. the function depends on the two parameters �set brake para� and �main motor para.�.
�set brake para� is to adjust the stop position of the main shaft. when the main shaft often stops at less than 100 degree, the user can increase the parameter value. when the main shaft often stops at more than 100 degree, the user can decrease the parameter value. thus the user can adjust the value to let the main shaft stop close to 100 degree. the value can be set between 0 and 30.
�main motor para.� is to adjust cooperation between main shaft motor and machinery parts. the parameter value can be set between 0 and 30, and set as 0 in most situations. when during breaking the main shaft vibrate without moving or rotate in the reverse direction, the user can increase the parameter value.
after adjusting these parameters, the user can click the task swift key on the panel to return to the main screen. click and, to check the effects of the parameter adjustment. if the user is not satisfied with the effects, he can press the swift key on the panel to return to the parameter setting screen, where he can adjust the parameter setting again. close the parameter setting screen in the end.
forbidding design output
the function is to forbid copying the designs in memory (into the disk). if the machine administrator set �no output design� as �yes�, other persons are unable to output the designs to the disk. if the user needs to output, he has to cancel �no output design� first.
memory design management
memory design management includes selecting embroidery designs, setting designs and operations to create designs.
memory design management screen and other memory design operation screens
clickin the screen to enter the memory design management screen.
the memory design management screen includes: design image display area, navigation and pagination area, information area, menu and memory design management operation area. the design image display area can show 25 designs at most, beyond that more pages are needed. navigation and pagination area can help switch to the designated page. the memory design management operation area is to preview designs and set their order.
embed visio.drawing.11
no.displaynamedescriptiondesign image display areashow the design files in memory by icons. it�s mainly for selection purpose.information areadisplay the detailed information of the selected design and memory information.choose the order methodit�s possible to choose different orders for need. embed pbrush choose the design orderchoose if put design images in reverse order.copy designcopy the selected design.combine two designs into one.press this key to enter patch embroidery setting screen.more functionsclick it to do operations such as design copying, deleting, combination and editing.select as embroidery designin the embroidery preparation status use the selected design as embroidery design.exitexit the memory design screen.helpdisplay the help menu.delete designdelete the selected design. in the multi-selection mode you can delete several designs at the same time.disk managementopen the disk operation screen and input designs.color changingset and select the color changing order of the design.set the embroidery parameters of the selected designsingle
/multi-selection�� are used to switch between single and multi-selection. it is a preserved button and single selection by default. and it cannot be changed.design previewpreview the design�s details, scale up/down, move or imitate the design.page downgo to the next page.page upgo to the last page.click to enter the more functions operation screen. (to operate a single design, select the design first before entering the screen.)
in this screen click the buttons to enter the corresponding operation screens. please read the following paragraphs for detailed explanation. click to return to the memory design management screen.
select a design to embroider
select a new design (ensure that the system is in preparation status.
click in the main screen to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click �set to emb design� to set the selected design as the embroidery design. if the operation is completed, the system will close the memory design screen to return to the main screen.
memory design preview
the selected design can be previewed in the memory design preview screen according to the designated way.
embed visio.drawing.11
no.displaynamedescriptiondesign preview areadisplay the selected design on the designated way and speed.zoom outzoom out the design picture in the design preview area.zoom inzoom in the design picture in the design preview area.display in real sizedisplay the design in its real size.display to the full sizedisplay the design to the full size in the design preview area.speed upaccelerate the display speed.speed downdecelerate the display speed.draw/halt switch for switching between drawing design and halting the drawing.single step displaydraw the design by single step according to clicks.redraw the designdisplay the selected design again.3d displaydisplay the 3d image of stitches.helpdisplay the help menu.exitexit the operation in the memory design preview screen.design informationdisplay the design information.design position informationdisplay the design�s position information.click in the main screen to enter the memory design management screen.
select a design in the memory design image area of the memory design management screen.
click in the memory design screen to open the memory design preview screen.
click the zoom control keys in the design preview area to control the design size. click moving control keys to control the design display position. use speed adjusting keys to control the design display speed. user switch keys to control the design display and halt. by using, one can automatically switch to halt for single step design display. click to resume normal display. clickto redisplay the selected design.
sorting the design
to help find the design quickly, the user can sort the memory designs in the memory design management screen and the designs can be displayed in normal or reverse order. when the memory designs are more than one page, the current page will automatically switch to the first page after sorting.
this system supports the following sorting ways: by design stitch, width, height, name, color and number.
the current sorting way is by default shown on the design sorting button. if the user wants to use another sorting way, click the design sorting button and select from the following menu and then the memory designs will be sort in the designated order.
click in the main screen to enter the memory design management screen.
click the design sorting buttonin the memory design management screen.
select the sorting way from the pop-up menu, and the design image display area will refresh and sort the items according to the selected order.
click in the memory design management screen to select the normal or reverse order display the items.
copy the memory design
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click �more function� in the memory design management screen to enter the memory design choosing screen.
click �copy design� to enter its operation screen. the system will automatically provide the available smallest design number and default design name. if the user doesn�t want to change them, go to �7� directly.
to input a new design number, click �new design number� and input the new number in the pop-up window, and then clickto confirm the input.
to input a new design name, click �new design name� and input the new name in the pop-up window, and then clickto confirm the input.
click to carry out the operation, and return. click to cancel the copying operation, and return.
deleting memory design
this is to delete one or more designs in the machine memory.
click in the main menu to enter the memory design management screen as follows.
select the design. the user can choose to select one design for one time or several designs by switching between and. the screen is similar to the memory design management screen, in which the designs can also be sorted and previewed.
click to carry out deleting and then return to the design operation choosing screen. cancel to cancel deleting and return.
setting common parameter and color-changing
each design has its setting of color-changing order and normal parameters such as scaling up/down and repetition, which can be checked and set here.
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click. if the selected design is the current embroidering design, the embroidery parameter setting screen will pop up. please read chapter 5 for reference. if the selected design is not the current embroidering design, the non-embroidery parameter setting screen will pop up.
for the setting of normal parameters and color-changing, please also read chapter 5. after setting, click to save the setting with the design for later use. clickto cancel the setting and return to the design operation choosing screen.
generate design from parameter
this is to change the setting of color-changing order and normal parameters such as scaling up/down and repetition, which is attached to a specific design, so as to create a new design.
clickin the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �generate design from parameter� to enter its operation screen.
if you don�t use the default values provided by the system, click �new design number� or �new design name� and input the new number and name.
click to create a new design and return to the design operation choosing screen. clickto cancel creating and return.
edit combined design
the packed design means a design group packed from a certain (less than 99) memory designs after setting their parameters. the packed design is set as automatic continuous embroidery. in the memory design management screen the icon of the packed design is shown as. to embroider a combined design, return to the memory design management screen after creating or editing the combined design. if it�s already in the embroidery preparation status, click the design and �set emb design�, and the system will automatically return to the main screen. then after embroidery confirmation, pull the bar for embroidery. the user can also edit the combined design into the common design by the editing function, so as to check and embroider the design.
click in the main menu to enter the memory design management screen.
to edit a pre-saved combined design, select the combined design first. to create a combined design, carry out the following operations.
click embed pbrush to enter the memory operation choosing screen.
click �edit combined design� to enter its operation screen.
the combined id shows the current design number and how many designs the combined design is composed of. display form is �design number (the total amount of designs)�.
set the parameters of the first design, including design number, scaling ratio, rotating angle, design direction and priority mode. please read setting the normal parameters of chapter four for reference.
click and then set the color-changing order of the current design in the combined design. the setting screen is in accordance with color-changing in chapter four.
click to set more than one design for packing. and click to go back to change the parameters of combined designs.
if the current design is not the first design of the packed design, it�s needed to set the interval between it and the first design. please read input way of chapter four for reference.
click to save or click to cancel the operation and return to the design operation choosing screen.
compile combined design
the action will help to change combined design to normal embroidery design.
click in the main menu to enter the memory design management screen.
select saved design.
click embed pbrush to enter the memory operation choosing screen.
click �compile combined design� to enter its operation screen.
system asks to enter new design nuber and new design name.
click to save or click to cancel the operation and return to the design operation choosing screen.
setting patching embroidery
the system has two ways for patching embroidery: manual moving frame out and automatic moving frame out.
manual moving frame out: when embroidering to meet stop code, the machine will stop automatically. move the frame to the proper position for patching with the manual frame-moving button. then clickandto return to the stop point. at last pull the bar for embroidery.
automatic moving frame out has two ways: moving frame to the offset point and setting the moving distance. the operation is as follows: first set patching embroidery function for the design. then when embroidering to the patching point, the machine moves to the offset point (which has to be set) or move out according to the set distance. after patching pull the bar and the machine will automatically return to the stop point to continue embroidery.
the following is how to add patching embroidery to the design:
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click�patch setup� to set patching embroidery. following list will help you understand the screen interface.
embed visio.drawing.11
no.displaynamedescriptiondesign display areareal-time display of the design when embroidering to the patching point sequence number list show the sequence number of the position to set patching point.stitch listdisplay the design stitches of the position.type listthe stitch code type
c: color-changing code
s: stop codeoption listpatching option of the position:
1�no patching
2�moving frame out to offset point
3�moving frame out to a certain distancehelphelp informations about patching embroiderymove upwardmove upward the patching list to select the position for patching.move downwardmove downward the patching list to select the position for patching.from left to rightpatching embroidery choosing listchoose whether to set patching embroidery.whether to set the offset pointchoose whether to set the offset pointthe distance for frame to move outchoose the distance for frame to move out:�2cm to 99cm �or�-2cm to -99cm �nocancel the setting and return.yessave the patching setting and return.the design display area shows the design which is being set with patching. after setting the patching point, the design will refresh and the result will show directly.
click to move the list to the position for patching. then click after �add patch?� to change it to.
if choose to move the frame out to the offset point, change (which is after �to offset point?�.) to. if choose moving the frame to a certain distance, first change (which is after �to offset point?�.) to, and then click to set the moving-out distance: �2cm to 99cm �or�-2cm to -99cm �.
repeat step 5 and 6 to set all the patching positions of the design.
click to save the patching information and return to the design operation choosing screen. click to cancel setting and return.
satin stitch adjust
this operation is to adjust the satin width in the design according to the need.
clickin the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �satin stitch adjust� to enter its operation screen.
if don�t use the default values, click the design number and design name and change them.
click �x adjust� to input the new value, and then clickto confirm it. click �y adjust� to input the new value, and then clickto confirm it.
click to adjust the satin width and save it as a new design to return to the design operation choosing screen. click to cancel the setting and return.
shift the frame to make a new design
the user often wants to embroider the boundary of a design before embroidering it, so as to help later patching. the function of �shift the frame to make a new design� can create such a design, and you can select the new design to embroider the boundary.
in embroidery preparation status, stop the frame to the point, from which the design will be embroidered.
click in the main menu to enter the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �frame design� to enter into operation screen.
click embed pbrush to very between satin stitch and jump stitch. click the manual frame-moving key to move the frame along the desired route. click at every turning point to confirm the trace.
click when editing completes. system will prompt to input the new design number.
according to the prompt, input the number of the new design (the computer will provide a number for choice) and design name. click to create the new design.
click to cancel the setting and return.
make true design range
this function is to create a new design according to the outline of the designated design.
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �make true design range� to enter its operation screen.
if don�t use the default values, click the design number and design name and change them.
click to create a design and return to the design operation choosing screen. click to cancel the setting and return.
hi-speed design
with this function, those long stitch forms can be cut to short ones, which will keep the embroidery speed at a high level.
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �hi-speed design� to enter its operation screen.
if don�t use the default values, click the design number and design name and change them.
click to create hi-speed design and return to the design operation choosing screen. click to cancel the setting and return.
design divide
by operating this function, one design can be divided into two designs at a designated point.
click in the main menu to enter the memory design management screen.
select the design in the memory design image area of the memory design management screen.
click �more functions� to enter the design operation choosing screen.
click �design divide� to enter its operation screen.
if don�t use the default values, click the design number and design name and change them.
click �divide stitch number� to input stitch value and click to confirm.
click to split a design into two and return to the design operation choosing screen. click to cancel the setting and return.
combine design
this function is to combine two designs into a new one. the interval between the two designs is the distance from the end point of the first design to the start point of the second design.
click in the main menu to enter the memory design management screen.
click �combine design� to enter its operation screen.
choose two designs in design choosing area, and clickto enter the screen for combining designs. if more than two designs are selected, there will be a prompt to tell you to reselect.
if you don�t use the default values, click the design number and design name and change them.
click �x interval� and �y interval� to input values and then click.
click to combine and return to the design operation choosing screen. click to cancel the setting and return.
clear all memory designs
this function is to clear all the designs in the memory. be cautious to use it.
click in the main menu to enter the memory design management screen.
click embed pbrush to enter the design operation choosing screen.
click �clear all�, and a confirmation window will pop up.
click to clear all the designs and return to the design operation choosing screen. click to cancel clearing and return.
memory design edit
you can edit common designs smaller than 100000 needles in the memory through this function, or establish a new design.
start editing design
choose the design that will edit in the window of memory design management, and then click embed pbrush .
in �other design management functions�, click �edit design� key, after which, in pop-up dialog window, click to start editing the current design; click �create new design� to edits a new design; detailed operations of �edit sequin of current design� will be explained in the chapter of d type sequin embroidery operations. (note: the design selected can not be combined design, or system will warn �not common design�)
edit design
summarize
embed coreldraw.graphic.9
1. document and view operation: use for save design, withdraw and looking into the help, and zoom view function.
2. stitch check orientation front-panel: use for orient �current stitch� (stitch that need check and edit).
stitch edit function key: use for switch stitch code, insert stitch, delete stitch and move the stitch position.
help key: press this key to enter the usage explanation of keys in this edit window.
3. stitch information: use for information about total stitch amount, serial number0position and type of current stitch.
4. design preview window: use for preview design. in view, use � mark the position of current stitch. the stitch trace of current stitch use white and outstanding manifestation.
document and view operation
keep the current design to a new document.
reduce the design thus can see the all of the design. if the design size is smaller than show scope of the screen, then show the design with the actual size.
enlarge the design to 450% to thus look into the detail of the stitch vestige." current stitch" will move the middle position of the screen automatically.
enlarge or zoom view. the scaling is 150% every time.
withdraw the design editor function.
look into online help of the design edit operation screen.
orient stitch
establish �current stitch� arrives some one stitch. at the same time, use � to mark the position of current stitch in the window of design preview. if there is no current stitch" show in the view, so the system will renew the view automatically, and show current stitch" in the centre of view.
: enter the stitch number navigation mode. in this mode press the direction keys to position the stitch number for editing. : move back. : move forward. : go to the first stitch. : go the last stitch. press embed visio.drawing.11 to switch the stitches for each moving forward/backward among 1, 10, 100 and 1000 stitches (note: it�s showed in position 5 of the edit window).
: enter the stitch code navigation mode. in this mode, look for the stitch according to the stitch code type. press embed visio.drawing.11 to switch the stitch code type. press the direction keys to navigate among the stitches of the set stitch code type. the detailed usage of the direction keys is the same to the above.
::search by the stitch number. press this key to enter the stitch number searching window. input the stitch number, and press to confirm or press to abandon.
: move the current stitch position. press the direction keys of the panel to move. press embed visio.drawing.11 to switch the moving speed among 1mm, 10mm, 100mm and 1000mm.
: enter the continuous stitch adding mode. press this key to activate continuous stitch adding function. �current stitch� will automatically be relocated to the last stitch.
users need to locate cursor to the right point by clicking direction keys. press to insert a stitch to that point; move the cursor to the next point you want to insert, press the key again, etc.
by clicking embed visio.drawing.11 , one can adjust the moving speed of cursor.
: convert stitch code. press this key to enter the converting stitch code window.
: insert one stitch. press this key to enter the window for selecting the inserted stitch code type. once you select, one stitch will be inserted. if the inserted stitch is at the end of the design, it will follow the direction of the stitch before it. if the inserted stitch is in the middle of design, the new stitch will be inserted between the stitches before and after it.
: delete the current stitch.
after edition and you press or , a pop-up window will ask you whether to save the edition result. press to save or press to abandon.
convert stitch code
after orient some one stitch, click key and can convert the type of that stitch.
include x/y position stitch for move, such as stain stitch0jump stitch0send sequin etc., the stitch code type can convert mutually.
don't include x/y position stitch for move, such as switch of sequinq�stop code0change color code etc., the stitch code type can convert mutually.
insert stitch
click key can insert a new stitch code after current stitch.
if the current stitch is the last stitch of the design, so the insert position of new stitch is the excursion of current stitch with same direction and same distance. if the last stitch inserts at the same point, then the newly inserted stitch position is: x/y intervals are both 4.5mm.
if the current stitch in the middle of design, so the new stitch insert at the middle position of current stitch and next stitch.
delete stitch
position the some stitch, click key and can delete that stitch.
move stitch
position the some stitch, click key and can move that stitch.
when press �only moves current sti�down, which will keep absolute position of all of the stitches behind current stitch. while flick, mean keep opposite position of current stitch and all of the stitches behind it, that means at the same time of move the current stitch, absolute position of stitches behind it are all follow to move.
you can press embed visio.drawing.11 to change the distance for every moving. the selection range is 0.1mm, 1mm and 5mm.
while move the needle vestige, will use � to mark new position of stitch trace automatically in the window of pattern preview. after click, refer to modification.
add stitch continuously
press to activate continuous stitch adding function. �current stitch� will automatically relocate to the last stitch.
users need to locate cursor to the right point by clicking direction keys. press to insert a stitch to that point; move the cursor to the next point you want to insert, press the key again, etc.
by clicking embed visio.drawing.11 , one can adjust the moving speed of cursor.
letter design operations
system can generate letter design based on the built-in letter database.
�generate letter design�
click design management keyto enter into design management screen.
click �more functions�.
click �generate letter design� to enter into letter design parameter input screen.
enter embroidery letter string and basic parameters
after open the window of parameter input, enter into letter input screen automatically.
click certain parameter in the list, and then you can input parameter into the window in the right side of screen.
parameter display is in the left side of the screen, while input is in the right. after finish adjusting value, you need to click to save.
�string�: means the letter list that will be embroidery
�font�: means letter font for embroidery. the font selected here will be applied to all the letters. if you want to set font for for an individual letter, please do operation in �letter design adjust screen�.
�arrange type�: the rank method of letter. it supports 4 arrange types, including �horizontal� �vertical� �up arc� and �down arc�.
�char space�: means space between letters, the unit of which is 0.1mm.
�char angle�: means when rank method as round arc, whether the angle of the each letter will change follows behind the position of round arc.
�string rotate angle�: means rotate angle for whole letter bound.
�char height scale�: means increase or reduce letter high.
�char width scale�: means increase or reduce letter width.
�density�: means distance between each stitch of born letter pattern. the value is smaller, the density is bigger.
�char rotate angle�: means rotate angle of each letter that opposite to centre of it selves.
�change color between letters�: whether add change color code before each letter.
after establishing letter pattern parameter, click key, enter window of� letter pattern adjust�. click key withdraw the function of letter pattern.
adjust letter design
letter design adjusting screen
letter design adjusting screen is as following:
the operation key is divided into three parts in the screen, the left side is the article and view function key, under is letter rank adjustment key (for whole rank) , right side is the adjustment key for picked letter. the centre of screen is the area to show letter design.
under general circumstance, should set whole rank method of letter bound, rotate angle, letter space etc. parameters (key is under operation screen); pick out again the particular letter, adjust rank parameter of individual letter (key is in right side of operation screen).
letter design manifestation window: the central cross mean coordinate, intersection is origin�0,0 �. the letter rank surrounds origin automatically.
view and file operation
needle trace : show/hide needle trace, hide needle trace can improve operation speed.
embed pbrush embed pbrush
enlarge": enlarge to show the window and to look into the detail part of the letter design.
�reduce�: reduce the show window of letter design.
�fact�: show the letter design with the actual size. at this time, the size of design in screen is equal to actual size.
�center�: zoom to see the diagram, show the whole design in order to look into.
�save�: used for save letter design that just edit. after clicking that key, will appear the window that can input the design number design name. according to the design name and design number that need modification (the serial number does not modification generally), then click confirmation to start keep.
�exit�: exit from �create letter design�.
�help�: online help of �adjust letter design� screen.
adjust key of whole rank parameter
if after you edit individual letter, then again to adjust whole rank parameter, the editor of the individual letter will be probably overlay. there are 4 rank modes.
"level": rank the letter bound by level method. 0
vertical : rank letter bound by vertical method. 0
up arc : rank letter bound by round arc method with up bend. 0
down arc : rank letter bound by round arc method with down bend. 0
"fix the letter direction": when rank the letter bound by round arc method, the letter angle not change with the position of round arc, but be equal to a certain angle fixedly. embed pbrush 0
angle follow : when rank the letter bound by round arc method, the letter angle change follows behind the position of round arc (perpendicularity in arc) embed pbrush 0
radian increase : when rank the letter bound by round arc, enlarging the radian of reference round arc. embed pbrush 0
radian reduces : when rank the letter bound by round arc, reduce the radian of reference round arc. embed pbrush 0
whole anticlockwise rotate : anticlockwise rotate for whole letter bound. embed pbrush 0
whole clockwise rotate : clockwise rotate for whole letter bound. embed pbrush 0
"extend letter space : increase the distance between the letter. embed pbrush 0
reduce letter space : reduce space between letters. embed pbrush 0
pick out letter adjustment key
select switch : switch selected letter. must pick out a certain letter and then can carry on the editor for it. when there is a red � in the center of letter, meaning the letter to is pick out, such as�. the system default will pick out all letters. after click select switch key, pick out the first letter, then click, pick out the second, depend on this kind to push. after picking out the end letter, then click �select switch�, will pick out all letters again.
�increase width": increase width of selected letter. such as:
�reduce width�: reduce width of selected letter. such as:
�increase height�: increase height of selected letter. such as:
�reduce height�: reduce height of selected letter. such as:
�left move�: move the selected letter toward left side. such as:
�right move�: move the selected letter toward left side.
up move : up move the selected letter.
down move : down move the selected letter.
anticlockwise rotate : with the letter as centre, ( � in the centre of letter) rotate selected letter toward anticlockwise direction. such as:
clockwise rotate : with the letter as centre, ( � in the centre of letter) rotate selected letter toward anticlockwise direction. such as:
density increase : increase stain stitch density of the born letter design. such as:
density reduces�: reduce stain stitch density of the born letter design. such as:
�level overturns�: left and right overturn the selected letter.
�flip vertical�: up and down overturn the selected letter.
�change color switch�: establish or cancel change the color that was set before selected letter.
�change letterform�: change letterform of selected letter. after clicking this key, will flick the dialog box of select letterform, choose one of letterform that you wished, and confirm.
�return� key is use for return the window of letter design input. if you need to change embroidery letter bound, can click this key to return back the previous screen to carry on the modification. all of adjustment for individual letter in this window will disappear.
save letter design
after finish letter design editor, click key. appoint the new design number and new design name in the pop-up window, then click key to keep.
save the result and return to the �adjust letter design� screen.
if you don�t want to continue to edit letter design, then press to exit. system will go to �other design management functions�.
assistant operation function
these functions are carried out by clicking the keys on the assistant operation screen.
click to enter emb helper functions screen.
there are too much assistant functions to list in one screen. you can press page1 and page2 to switch.
the two pages have the same structure. those keys are for different functions. some functions may be unavailable for some machine status. in this case those keys will show icon in front.
save design start position
if the start position of the frame has been set (refer to �setting frame protection when power-off�, chapter 10), the machine can save the start position of the current design at the embroidery preparation status or before embroidering. the start position will be kept in machine memory.
move the frame to start position.
click in the main screen to enter the assistant operation screen.
click �save design start point�. system will ask to confirm action.
click shape \* mergeformat to to save the current frame position as the design�s start point. or click to cancel the above operation..
restore design start position
if you have saved the start position of current design, you can use this function to locate that point.
click in the main screen to enter the assistant operation screen.
click the key �restore design start position�.
clickto restore start position.
frame moves to the saved start position.
locate design to center
this function is to move frame to position the design at the center of frame software protection, so as to embroider the design at the center of the frame. (see �setting the frame�s software protection�, chapter 10)
click in the main screen to enter the assistant operation screen.
click the key of �locate design to center�.
system asks users to confirm.
click to confirm and the system will calculate the center and move the frame to start position. click to cancel the above operation.
system returns to the main screen.
query border info of current design
with this function, users can check the border info of current design on the screen.
click in the main screen to enter the assistant operation screen.
click the key of �query border info of current design�.
system will show the boder info of current design on the screen.
system will display design border info.
click to shut the window.
move frame along design border
this function is to move the frame along the design range to check if the design exceeds the limits. when the frame meets the limits during this process, system will make adjustment itself, so as to avoid damage to the machine frame.
click in the main screen to enter the assistant operation screen.
click the key of �move frame along design border�.
system will ask users to confirm.
click to confirm and the system will move the frame along the design border. click to cancel the operation.
emb along design border
system can calculate the design�s peripheral data for embroidery. this function should be used in embroidery preparation status.
click in the main screen to enter the assistant operation screen.
click emb along design border.
system will ask users to confirm operation.
click to confirm or click to cancel the operation.
system will calculate the design�s temporary data and enter the embroidery confirmation status and the main screen.
system will show embed pbrush on the screen. the user pulls bar to embroider the design range. after finishing it, the system will automatically come back to embroidery preparation status.
emb cross
system can embroider a cross at the current position. the size of the cross is adjustable.
click in the main screen to enter the assistant operation screen.
click the key of �emb cross�
system will enter into parameter setting screen for embroidering cross.
users can decide x/y length.
click confirm key.
system will create necessary data and enter embroidery confirmation status and main screen. then the main screen will show embed pbrush . and the user can pull the bar to embroider the cross. after finishing it, the machine will come back to preparation status.
emb line
the system can embroider lines based on the user�s needs.
click in the main screen to enter the assistant operation screen.
click �emb line�.
input the coordinates of the line�s first point.
the system will ask the user to input the coordinates to the pop-up window.
you can use the manual frame-moving key on the panel to move the frame to the start point of the line, and clicks to input the coordinates.
input the line�s second point�s coordinates.
the system will ask the user to input the coordinates.
the user uses the manual frame-moving key on the panel to move the frame to the end point of the line, and clicks to input the coordinates.
the system will create the necessary data, enter the embroidery confirmation status and return to the main screen.
the main screen will show embed pbrush . and the user can pull the bar to embroider the line. after finishing it, the machine will come back to preparation status.
emb design outline
system will generate temporary ouline data according to the current design. users can pull bar to embroider.
click in the main screen to enter the assistant operation screen.
click the key of �emb design outline�.
system then calculates and waits users to confirm.
the system will calculate the outline data and ask the user to confirm the above operation. click to confirm or clickto cancel the operation.
the system will return to the main screen and embroidery confirmation status.
the main screen will show embed pbrush . and the user can pull the bar to embroider the outline. after finishing it, the machine will come back to preparation status.
set offset point
the offset point can be set at any point other than the start point. after setting it and beginning to embroider, the frame will first move from the offset point to the start point and start normal embroidery. after embroidery, the frame will move back to the offset point. moreover the offset point is also necessary for frame to move out when patching. the function can only be used under the embroidery confirmation status and before embroidering.
click in the main screen to enter the assistant operation screen.
click the key of set offset point.
move the frame to the offset point
the system will ask the user to confirm and input the coordinates of x and y. press the frame-moving key to move the frame to the offset point and click to confirm. or click to cancel the operation.
system will save the position of the offset point and return to the main screen.
needle down
this function is designed for whole cloth embroidery (quilt embroidery). in embroidering, the needle will stop and prick into the embroidery cloth to fix it. after releasing the cloth, move the frame to the designated position. when the cloth is fixed on the frame again, it is ready for the next operation.
click in the main screen to enter the assistant operation screen.
click the key of �needle down�.
confirm needle down action.
you can clickto confirm operation, and then needle pricks into the cloth. clickto cancel.
loose cloth, move frame, then press enter.
users need to loose the cloth and move frame to designated point, then clickto confirm. click to cancel.
after frame moving, system returns to the main screen
customers need to keep the cloth from moving, then use point set function, after which pull bar to continue embroidering.
reset x/y displacements
this is to clear the x and y displacements.
click in the main screen to enter the assistant operation screen.
click reset xy displacements key.
system will set current xy value to 0.
customers can check the current xy value on the main screen.
reset total stitch
reset total stitch that already embroidered.
click in the main screen to enter the assistant operation screen.
click reset total stitch key.
system set the current embroidered stitch to 0.
you can see total stitch in machine statistics.
special emb functions
this function is only available for those with special embroidery mechanisms.
click in the main screen to enter the assistant operation screen.
click �special emb functions�.
click certain keys according to the prompts.
note: valves v1~v4 are for quilting. see more detailed explainations on sequin and special embroideries in related chapters.
positioning idling
operations about positioning idling should be under the status of ��.
according to customers� requirments, the function can be moved to certain position without embroidering. customers can choose stitch counts, color-changing stitch or stop stitch to idle forward (backward).
forward stitches
click in the main screen to enter the assistant operation screen.
click �forward stitches�
type in desired forward stitches.
system goes to forward stitches type-in screen. customers need to clickto confirm. if you click, operation will be cancelled.
system goes back to the main screen, pull bar rightward so that machine can go to the desired stitch.
backward stitches
the operations are similar to �forward stitches�. the only difference lies in �pull bar leftward�.
go to next color
click in the main screen to enter the assistant operation screen.
click �go to next color change�.
confirm operation.
system will return to the main menu, pull bar rightward to go to next color change stitch.
operations of other three idling functions are similar.
set b point
this function is selected and the user must customize.
this function is developed to solve the problem of inconvenience of threading when thread break appears on giant machine.
when thread break appears, press the slow switch to let the machine trim, then the frame will move to the point b. after reloading the thread, you can pull bar to the right side to let the frame back to the stop point. then proceed embroidering.
setting course
set the absolute origin, see 10.3 for details.
click the button in the main screen to enter into assistant operation screen.
go to page 2 and click set b point
press the manual frame moving to move the frame to a proper position, click to let system back to other screen. setting b point is complete.
if you want to clear the point b, press �clear b point�.
notes
when frame moves to the work-off point, there is only action on y direction.
frame will not necessarily move to the b point wherever thread breaks.
if the b point is set as the image below, then frame will be only moving above b (a zone indicates the inner edge of the stand), after thread break, press the slow moving switch, machine trims without letting frame go to b point; when frame is moving under b (b zone indicates the outside of stand), after thread break, press the slow moving switch, frame will move back to b point. if no action, please check the machine.
b point setting is as the image shows:
�1 �if b point is above the line, then frame will back to b after slow moving. there will be a long distance to go after threading.
�2 �if b point is under the line, threading will be greatly influenced.
10frame 20the best line for setting b point 30edge of the tableother functions
these functions include machine maintaining, information and some other system setting.
click in the main screen to enter the other functions screen, which is a list of function keys.
the screen is similar to that for assistant embroidery. the words on the keys can help to explain their functions.
show emb related parameters
the user can get information of the current design�s parameters and some machine condition.
click in the main screen to enter the �other functions� screen.
click �show emb related parameters�.
system will show the current embroidery parameters.
they include: design no, total emb stitch, free memory, cyclic emb, frame origin, software frame limit and offset point. click to return after view all the parameters.
view statistics info
click in the main screen to enter the �other functions� screen.
click �view statistics info�
system will display statistics information screen
in the above screen, the statistics information is displayed in a chart. the user can click to clear the value and click to return.
set frame origin
setting the frame origin point is the premise for saving the design�s start point and setting frame protection when sudden power-off happens. so after machine installation or maintenance, it�s necessary to set the frame zero point.
click in the main screen to enter the �other functions� screen.
click �set frame origin�.
users can decide either use �manually set frame origin� or �auto set frame origin�.
system will ask users to make choice. users can decide either use �manually set frame origin� or �auto set frame origin�.
before setting the frame zero point manually, manually move the frame the desired origin point position, and click the key. then the system will save the current frame as the zero point. when meeting emergency stop because of malfunctions or something unusual such as power off unexpectedly, etc. the machine will cancel the �setting frame origin� function to avoid the mistakes. so, at that time, you should do operation of �manually set frame origin� again at the last frame zero point. if the frame has been moved after power off, or if power on again after maintenance, you should do again the operation of �manually set frame origin�.
if you hope the system automatically set the frame origin point, click �auto set frame origin�, and the system will move the frame automatically and set the zero point according to the limit switch. so please ensure that the limit switch has been installed into the machine and it�s effective.
frame origin recovery
after power off, if the frame is moved, this operation can be used to restore the frame position when resume power. the proper performance of this operation is based on �set frame origin� (auto set frame origin). in addition, when sudden power-off takes place in the process of embroidering operation and the frame has not been shifted, users can directly pull bar to continue embroidering after resuming power.
click in the main screen to enter the �other functions� screen.
click �frame origin recovery�
if it is �auto set frame origin�, the machine will automatically move to the frame zero point and then back to embroidering position before power-off. it will be invalid if the operation of �manually set frame origin� is done.
set frame soft protection
this function is to set the embroidery range set in the software, and limit the machine embroidering to this range.
click in the main screen to enter the �other functions� screen.
click �set frame soft protection�
if have already established the software protect, the system hints the customer to clean original constitution.
after click the confirm key, establish the coordinate in the right-up corner.
use the move frame key on panel to move the embroidery frame, to confirmed right-up corner point of soft limit position, click to confirm.
move embroidery frame, input coordinate of right-down corner of soft limit position.
use the move frame key on panel to move the embroidery frame, to confirmed left-down corner point of soft limit position, click to confirm.
the system memory embroidery frame software protection.
change display language
system supports chinese english, turkish , spanish and so on conversion.
click the �other functions� key to enter into other functions screen.
click the shift key to change language.
click the language you want to change; system will go to the language changing screen.
machine authorization management
note: the section is fit for the machine with password-protected function.
for a convenient machine management, the common user can't access the setting of all parameters; the roles of the customer are divided into the common user, machine administrator and factory customer. the purview of the common user is the lowest, can only modify the embroidery parameter of the machine, machine administrator can also modify managing parameter, but the factory user can modify all parameters.
click the usage purview management key, the system manifestation usage purview management screen.
if after constitution the password, machine administrator or the factory customer need modifies the parameter, must relieve the password first, then can change, can also change the password, conservancy and instauration parameters here.
disable/change admin password
when machine come off the production line, it is unlocked. users can modify all parameters while machine administrator can modify the password. after changing the password, general users can't modify the machine application parameters. administrator must relieve system lock so that he can modify the password.
click other function key on the main appearance; enter the other functions operation screen.
click �machine authorization management� to enter this management window.
click disable/change admin password.
input old password and then the new one.
the administrator needs to input the old password and new password that need to be establish one by one in order, the factory will tell the administrator of the system default password, constitution of password must in 4-9, for prevent the customer mistake operation, the new password must input two times and to input consistently then can establish successfully.
load admin optimum parameters
after machine administrator modifies the password, the machine is locked. general customers can't modify the machine application parameter at this time, the administrator needs to input password first to relieve system lock before the modification parameter, machine placed in lock appearance after every time up electricity.
click other function key on the main appearance, enter other functions operation screen.
click �machine authorization management� to enter this management window.
click �input admin password to unlock�.
system will ask users to input password.
administrator input password
after administrator inputs the password, the system will be unlocked. then customers can modify the machine application parameters.
save admin optimum parameters
the machine administrator can save and recover machine parameter. if the customer hopes to keep the parameter which has been established, click "save admin optimum parameters". system can only keep one set of parameter. when save again, system will overwrite parameter that you saved last time. if you want to recover the optimize parameter that saved last time, just click "machine administrator recover optimize parameter" key, system will aske customers to confirm recovery operation, after that, system will recover the value of saved parameter into the system.
disable/change factory password
machine factory customers can modify all the parameters. when machines get off the production line, they are unlocked. customers can change the password. machine will be locked after changing password. if you want to change the parameter, you should first unlock the password. pay attention that if you resume power, machine will be locked again. the detailed operations are similar to those in �disable/change admin password�.
load factory optimum parameters
operations of this function are similar to �load admin optimum parameter�.
save factory optimum parameters
factory customers can save and recover set parameters. operations are similar to �load admin optimum parameters�.
initialize machine parameters
this function can initialize the general embroidery parameter of the machine. in the system saved a group of value of default parameter value, the factory and embroidery factory administrator can save corresponding parameter that they managed. when use this function to do initialize the parameter, the regularity is as follows:
when the factory password and embroidery factory administrator password were not established, then do initialize all of general embroidery parameters to the default value that was saved by system.
when that factory password has already established and has already decrypt, and then do initialize all of general embroidery parameters to the default value that was saved by system.
the factory password has already established and hasn�t decrypt, embroidery factory administrator password has already established and has already decrypt, then the machine parameter was managed by factory recover to parameter value was saved by factory, the other parameters were initialized to default value that saved by system.
the factory password has already established and hasn�t decrypt, embroidery factory administrator password has already established and hasn�t decrypt, then the machine parameter was managed by factory recover to parameter value was saved by factory, the machine applications parameter was managed by administrator recover to parameter value that saved by administrator, the other parameters were initialized to default value that saved by system.
the factory password hasn�t establish, embroidery factory administrator password has already established and has decrypt, and then do initialize all of general embroidery parameters to the default value that was saved by system.
the factory password hasn�t establish, embroidery factory administrator password has already established and hasn�t decrypt, then the machine applications parameter was managed by administrator recover to parameter value that saved by administrator, the other parameters were initialized to default value that saved by system.
machine information
specified operations:
click �other functions�
click �machine version info�
this function will help users to check upper and lower computer software information. click to exit.
debugging machine
embed pbrush this operation to provide to maintenance man to use only, the common maintenance man not to use, this operation involves some mechanical works, so the need to notice the human body safety and equipments safeties when use it.
adjust function to mainly use in the test of the machine, support and check break down, include as follows function:
test encoder parameters
test main shaft speed
rotate shaft to one angle
test the pull bar
test the limit switches
test the head solenoids
test trim solenoids/motor
test holding solenoids
test hook solenoids/motor
test thread breakage
test sequin device on/off
test sway zig rod
test lift clamp foot
test face thread hold function
sequin device operations
test touch screen
date time config
in date and time screens, the customer can look into and modify the system for current date and time.
touch screen adjust
after working for some time, the touch screen may have the problem of data drift, which will cause inaccurancy of pressing keys. this can be solved by �touch screen adjust� function. in adjusting you have to touch the exact center point of the crossing in the screen. this function is only available to personel of management authority.
click other function key on main screen�enter other functions operation screen.
click touch screen adjust key
input admin password or factory password (go to the fouth step if the machine has no password-protected function ).
click the centre of the cross in adjustment screen step by step.
during the process of adjusting, a lot of crosses will appear on the screen. users should click the center of those crosses. system receives the data of those points and saves as standard data. click to exit.
system will make self-adjustments according to the point coordinates clicked by customers.
system will make self-adjustments according to the point clicked by customers, after which system will return �other functions� screen.
d type sequin embroidery
brief introduction on sequin embroidery
sequin embroidery is composed of sequins and threads. we choose those hard materials with smooth surfaces as the sequins. embroidery works will be shining with these sequins attached. design with sequin codes has its own way of designing.
d type multi-sequin embroidery is divided into two groups: one is normal multi-sequin design, made by normal design making method. the other one is special multi-sequin design made by normal design software with special making method attached.
for normal one, you should set sequin mode when you modify the color-changing order. special multi-sequin design can be directly embroidered after modification of color-changing order.
meanwhile, the machine can automatically change normal design to special design during the process of design import. the special design saves all the sequin of normal design as sequin a. if you want further modification, you can use �sequin edit� to modify.
note: see appendix 4 for detailed design making rules.
scope
this system applies to sequin embroidering control system which combines normal embroidering mechanism and sequin sending mechanism.
features and functions
two sending sequin modes: wheel and lever;
wheel: the core part is a wheel-like device in the whole mechanism. its operating principle is to wheel continuous towards one direction to send sequins into position.
lever: the core part is staff linkage. its operating principle is to move back-and-forth to send the sequins into position.
sequin mending and sequin sending mechanism are two independent actions;
delivering a sequin by operating either manual separated head or collective;
display working status separated head;
type of sequin sending and angle can be changed by operating on the control panel.
specifications
sequin diameter range: 3mm,4mm,5mm,6.75mm and 9mm;
the maximum speed for sequin embroidery is 850 rpm.
embroider sequin
you may follow the steps in sequin embroidery:
10input design with sequin code (see 11.3);
20if you want, you can do design selection and editing (see 11.4);
30set sequin parameter (see 11.5);
40check and make possible adjustment to the sequin delivery device (11.8);
50set color-changing order (see 11.6);
60back to main screen and confirm embroider;
70pull bar to embroider.
note: you must not touch valve switch during embroidery, or it will cause damage to the device.
input sequin design
press the key in the main screen to enter into disk selection menu. after selecting design, press �data import�.
setting procedures: you should type in new design number, then press to confirm. in the blank of �is multi-sequin design�, select an import way. choose �yes� to save as the special sequin design anyhow .to the normal sequin design, changed sequin design save multi-sequin as �a� type sequin. if you choose �no�, normal sequin design remains as normal sequin design, while special multi-sequin designs will be saved as special multi-sequin design.
sequin design edit
this function is to edit sequin design. all the designs will be saved as special multi-sequin design.
press in the main screen:
press direction keys to select design with sequin code. click �other functions�, �edit design�, �edit sequin setting of current design� one by one to enter the �edit design� screen.
centered; display design 4.5 times as original one; zoom in sequin design; zoom out sequin design; display in original size.
click to show all stitches of the design as follow image:
click to shift the current stitch between �navigating by position� and �navigating by stitch number�. �navigating by position�: when you press down direction keys, the next stitch code in that direction will be selected, no matter its stitch number. �navigating by stitch number�: when you press direction keys �leftward� or �upward�, the last sequin stitch code (smaller than the current number) will be selected; when you press �rightward� or �downward�, the next sequin stitch code (bigger than the current number) will be selected.
click to enter into �sequin range edit�.
move the cursor to one stitch position, then click �set range start stitch� to set the current stitch as the start stitch of this range. move the cursor to a different stitch position, then click �set range end stitch�. the set range is from the start stitch to end stitch.
if you want to cancel the range, click �cancel range def�.
sequin mode select
this type machine provides 15 sequin modes for customers: a, b, ab, c, ac, bc, abc, d, ad, bd, abd, cd, acd, bcd and abcd.
naming of 4 sequins: a, b, c and d. if 4 sequins are delivered at one time, then a is on the top, then b, c and d.
edit of alternate sequin
if you want to use alternate sequin, you should first define a range for using alternate sequin. in ��, use �set range start stitch� and �set range end stitch� or �select current color range� to set sequin range. after that, use �edit of alternate sequin� in �� to set alternate sequin.
setting method:
a) click or to select sequin mode and click to confirm. sequin name are a, b, c and d. if all four sequins are included, a will be on the top, then b, c and d.
b) after that, press and delivery sequin number ranging from 1 to 9999 is desired. if use same sequin mode, import �1� and confirm by pressing.
c) click or till you see �end� in the blank of �input sequin m�. press to confirm.
for instance, if the current sequin mode is a2abcd1cd1, then it shows like this:
save
when you finish editing, click to save design.
input new design number and name, then click to save edited sequin design, or click to unsave.
parameter setting about multi-sequin embroidery
in this chapter, we will introduce how to adjust sequin device and parameter adjusting in multi-sequin embroidery.
select in the main screen to enter parameter management screen, then select parameter setting.
10speed for sequin r(l):
the parameter is to set the max speed during normal embroidering.
note: the maximum speed of flat embroidery should be higher or equal to speed for sequin embroidery.
20auto start for sequin:
when the setting is yes , system will start embroidering sequin automatically.
when the setting is no , machine needs manually start.
30time of sequin action:
this is to set the time period from sequin device goes down to embroidering (0-15, the default value is 2). if the sequin device is controlled by valve, use the default value; if it is controlled by motor, choose 4-5.
40sequin off after t.b.
when the setting is yes , sequin presser foot will be lift up automatically in case of thread break.
when the setting is no , the sequin device needs manually lifting the presser foot.
50sequin ind. up down
when the setting is yes , it is independent lift up. when the setting is no , it is collective lift up.
6. up value when jump&nocut
70motor number of r (l) sequin
the parameter setting should be based on actual device number, if there is no sequin device, set to 0.
80set 3/4/5/6.75/9mm of r(l) sequin
this is to set sequin delivery angle. if it is wheel, it should be set to single way; if it is lever, it should be set to double way. the parameter is closely related to left/right sequin device a/b/c/d size and color . for example, a size&color of r sequin is set to 4mm x color , and then the angle value should be set 4mm of r sequin .
90a/b/c/d size&color of r/l sequin
setting of this parameter depends on the mechanical structure. the order from a to d is from front to back.
note: �motor number of r (l) sequin� is closely related to �a/b/c/d size&color of r/l sequin�. for example, if �motor number of r (l) sequin� is set to 2, then it only displays �a/b size&color of r/l sequin�.
100sequin gap num of r(l) sequin
this is to set gap number. if there is no gap, then it should be set to 0.
110valve time of right sequin
change color order and set sequin mode
user must set sequin mode before setting color-changing toward normal multi-sequin design, but expert multi-sequin design don�t need set multi-sequin sequin mode.
detailed operations are:
click in the main screen to enter color-changing order screen.
click digital key to set color-changing position. if the first/last needle position is for multi-sequin embroidery, after one click, system will ask for setting the sequin delivery mode; if it is single sequin, or special multi-sequin design, then it�s no need to set sequin delivery mode. for example, the last needle is needle 6, click �6�, then you can see:
setting sequin delivery mode:
press digital key confirm embroidery needle position, it will show �input sequin mode� when there is sequin device;
use or to modify the delivery mode and press to confirm. a stands for front motor delivery; b stands for middle motor delivery and c stands for rear motor delivery. ac stands for front/rear motor overlap sequin, ab stands for front/middle motor overlap sequin, bc stands for middle/rear motor overlap sequin and abc stands for front/middle/rear motor overlap sequin;
note: if there are only two motors, then b stands for rear motor.
after pressing, you should type in desired sequin delivering number. if it requires same mode before color-changing, then type in �1� and press.
useor till you see �end� in �input sequin mode�, then press to confirm. you clickto keep the sequin mode as before editing.
for example: a machine with needle 9 as its end needle (sequins 3, 5, 7mm); first needle is single sequin (9mm). the requirement is 7mm at first, then 3 & 5mm overlap, then 5 and 7mm alternate embroidery, then sew 9ps of 3mm, 8ps of 5mm, 4ps of 7mm, 6ps of 3 & 7 overlap sequins, at last, use first needle to embroider 9mm sequins.
settings:
�1 �
`$ press 9, it will show sequin delivery mode screen;
a$ useortill you see c , then click;
b$ click 1 , then clickto confirm;
c$ clickortill you see end , then clickto end first setting.
�2 �
`$ click digit key 9 to go to sequin delivery mode setting;
a$ click or till you see ab in input sequin mode , then press to confirm;
b$ press 1 �then press to confirm;
c$ you can use or till you see end and then press to complete setting.
�3 �
`$ press 9, system shows sequin delivery mode screen;
a$ use or till you see b in input sequin mode , then press to confirm;
b$ press 1 �then press to confirm;
c$ you should use or till you see c in input sequin mode , then press to confirm;
d$ press 1 �then press to confirm;
e$you should use or till you see over in input sequin mode , then press to end setting.
�4 �
`$ press 9, system shows sequin delivery mode screen;
a$ use or till you see a in input sequin mode , then press to confirm;
b$ press 9�then press to confirm;
c$ click or till you see b , then click to confirm;
d$ click digital key 8 �then click to confirm;
e$ click or till you see c , then click to confirm;
f$ click digital key 4 and click to confirm;
g$ click or till you see ac �click to confirm;
h$ click digital key 6 , click to confirm;
i$ use or till you see end , and click to confirm.
�5 �directly click digital key 1 , then click to complete setting of color-changing.
note: if it is single sequin, directly click needle number.
manual operation of sequin embroidery
it has two ways of operation, collective operation and separated operation.
10collective operation�
collective operation can be divided into three parts: sequin start , sequin end and send sequin .
�1 �in the main screen, click and special embroidery operation one by one, then select sequin start to let all the clamp feet down;
�2 �in the main screen, click and special embroidery operation one by one, then sequin end to lift all the clamp feet;
�3 �in the main screen, click and special embroidery operation one by one, then select send sequin , once you make a click, the activated machine heads will all send a sequin�with clamp foot down �.
20separated operation�
thread break switch is embroidery switch. when thread break switch is at the down side, neither flat embroidery nor sequin embroidery is available;
thread break warning lamp is mounted on the sequin sending device, which offers the operator with easy view.
note: when the manual valve control switch is in the middle, blue lamp is on, which indicates a perfect condition of sequin embroidering.
location of the sequin switch board
debugging multi-sequin embroidery
10separated debugging
�1 �deliver a sequin of front motor action
shift the switch to the lower side, thread break detect switch turns green, press manual sequin delivery button.
�2 �deliver b sequin of middle motor action
shift the switch to the lower side, thread break detect switch turns red, press manual sequin delivery button.
�3 �deliver c sequin of rear motor action
shift the switch to the lower side, thread break detect switch turns to the lower side too, press manual sequin delivery button.
20collective debugging
press in the main screen, then press �machine debugging�. then press�sequin device operations� to show the following image:
then you can select related menu to debug.
sequin mending
after thread break or manually turning on the red lamp, pull bar and the machine state is in sequin mending. all the sequin devices will lift up; machine stops when it backs to the stop embroidering point. pull bar again to let the sequin device (on mending head) down for mending. when it reaches the stop point, machine stops, then other sequin devices will be down to continue normal embroidery. patch count in machine parameter setting is ineffective in sequin mending.
directions on coiling, taping and zigzag embroidery
function introductions
10 coiling function: this is a method to wind coiling thread(s) at an equal interval around a core thread in a form of coil. left coiling (clockwise) and right coiling (counterclockwise) are both available in coiling function, which could be opted in computer parameters.
20taping function: tape can be used as embroidery material. it includes taping 1and taping 2 (blind embroidery)
30 zigzag function: zigzag sewing lever swings to the right or left per stitch in regard to the direction of original stitches. the upper thread forms zigzag on the embroidered material. there are six special stitches: z1, z2, z3, z4, z5 and z6. their stitches are as follows:
z1 z2 z3 z4 z5 z6
for convenience, coiling, taping and zigzag-sewing are all called special embroidery in the following.
40 standard embroidery head and special embroidery head can be switched automatically or manually.
50 coiling, taping and zigzag functions can be switched at will.
60 the nipple of special embroidery can be raised and lowered automatically or manually. (only for the machines installed with relevant apparatus)
70 the highest speeds of standard embroidery head and special embroidery head can be set up respectively.
80 auto saving of the stop-embroidery point of the m axis�the embroidery work can continue from the stop-embroidery point when the power recovers.
90 the trimming function of the special embroidery head (no trimming\trimming of the bottom thread\trimming of both the upper and bottom threads)
100 the nipple of special embroidery can be raised and lowered automatically before manual frame shifting or embroidering.
110 zigzag sewing lever can be tested manually.
the key technical indexes
10 the sequence of flat embroidery head and special embroidery head: the default setting is that first needle position is for special embroidery, the rest of neddles are for flat embroidery.
20 speed limit for special embroidery: 300-600 rpm, unit: 10rpm.
30 angle of m-axis rotated manually: 18�per step.
embroidery process
�1 �input special embroidery design, select design, make adjustment and edit.
�2 �change parameter, select color-changing order and decide embroidery mode.
�3 �check special embroidery head, make sure it runs well.
�4 �pull bar to embroider.
related parameter and setting mode
click parameter setting key .
d28 special embroidery head interval:
range: 1^�300, index value: 150016201660185020002160225023002400250027002900300
if the set value is the index value, a * will be marked in front of the number; if you input digit 1-9, a � will be marked in front of the number.
d30 working height of special embroidery clamp foot: 0^�90
the clamp foot working height indicates the lift up height of the clamp foot when embroider every stitch.
d40 adjust clamp foot limit: 0^�250
the clamp foot limit indicates the max height of clamp foot when embroidering.
b16 adjust the lowest point of clamp foot : 0^�255
this parameter helps to adjust the lowest working point of clamp foot.
d31 rod pos. of zigzag: left/ right
the rod position indicates where the swing locates (left or right) when m axis is in origin. the setting should be in accordance with mechanical position.
c38 swing range in zigzag:�-10.0^�-0.2�+0.2^�+10.0 �
the swinging scope of the embroidery frame in zigzag sewing: -9.0--+9.0; operation ditto. the parameter is for z5 stitching functions and applies to thick cords. for a thick cord, the z5 embroidering is to move the frame to add to the swinging scope of the lever. the parameter�s absolute value is set according to the cord width. and the �+/-� is decided by the machine structure. the moving directions of the lever and frame should be the same. otherwise please change the �+/-� setting.
d42 rotary gap of m axis: 0~10
the m axis of special embroidery head has mill clearance. so without compensation, the needle will not fall in the right position. adjust this parameter value to ensure that the needle falls in the center of tape.
during machine debugging, parameter value should be �0� when needle falls in the center of tape. if not, repeat the adjustment to realize the best effect.
parameter operation is same as above.
generally, this parameter is managed by professional experts before leaving factory.
d44 m axis work off angle: 0, 90
in case of normal and sequin embroidery, the m axis stops at the angle of the set value. when the distance between the normal embroidery head and special embroidery head is small, this parameter must be set as 90� to avoid bumping.
c52 spec. speed-down angle: 1~180
the parameter is used to set the lowest rotate angle of m axis for speed reduction. we recommend setting the value to 30.
c53 spec. speed-down ratio: 1~4
the parameter is used to set the speed reduction ratio. the bigger the value is, the faster the speed decrease.
d39 z shift control angle: 0~180
when the rotating angle is larger than the set value, the z axis will speed faster.
d41 adj zigzag rod angle: 1~3
it is the starting angle of the rod, which indicates the relative position of the needle bar and thread. �1� indicates the swing starts at an early angle; �2� indicates the swing postpones certain angle; �3� indicates the swing postpones certain angle again to start.
c36 ratio of coil emb.: the ratio of coiling: �1~4 sti/l�
the parameter can change the coiling density; e.g. the set value 2 means one coiling every two stitches.
relative operations of special embroidery
shift between lock stitch head and special head
�1 �0manual shift
in the main screen, press the key to enter into color changing screen.
1 is for special embroidery, others are for non-special embroideries. press certain key to change embroidering pattern. press to exit. the key indicates the embroidering pattern, press the key to change other special embroideries. press to exit.
definition of icons:
normal�lock-stitch �; left coiling; right coiling;
taping1; taping2;
z1 embroidery�its feature is that the lever swings once every two stitches.
z2 embroidery�its feature is that one lever swing every stitch and one lever every two stitches take place alternately.
z3 embroidery�its feature is one lever swing every stitch.
z4 embroidery�its feature is one lever swing every stitch and its lever swing direction is opposite to the one of z3.
z5 embroidery�its feature is the same as z4 and it s desirable for the embroidering of thick cords. (refer to the parameter: the swinging scope of the embroidery frame in zigzag sewing).
z6 embroidery�its feature is three stitches at the same point and one lever swing every stitch.
�2 �0automatic shift
before embroidering, automatic shift can be achieved through setting the color changing position.
in the main screen, press the key to enter into color changing screen, and then press the key (special head) to change special embroidery pattern:
press relative icon to select the pattern you need, if you don�t want to change, then press to exit. after confirm of the pattern, system will display as:
the icon means that system goes into manual shift state. while will still be in effect when system is in automatic shift state.
during the embroidery process, it is common to shift between normal head and special head. for instance, from special head to normal head, machine will automatically stop at the finishing point; meanwhile, system will give the following dialogue window. after tape operations are completed, users can pull bar to close the window and shift the machine back to normal head to proceed normal embroidering
from lock-stitch to special embroidering, after automatically shift to �1� (special head), machine will stop automatically, after the operation on the tape is completed, pull bar to proceed.
m axis operation of taping embroidery
this function is only for machines with taping embroidery function and includes �m axis to be ready�, �m axis to cycle� and �m axis to turn�. in the main screen, you can click to enter into the �assistant operation� screen. then you select �operation for sepecial embroidery� to show the special embroidery window, �m axis to be ready�, �m axis to cycle� and �m axis to turn .
�1 �0return the m-axis to the working point
press the key m axis to be ready and click on the dialogue window to let the m axis back to the working point, click to exit.
�2 �0return the m-axis to the origin point
press the key m axis to cycle and click on the dialogue window to let the m axis rotate to the zero point , click to exit.
�3 �0m-axis rotated manually
press the key m axis to return and click turn to left on the dialogue window to let the m axis rotate to the left. it will rotate 18� left once you click the button. after 20 times click, it will return to its origin; while click �turn to right� on the dialogue window to let the m axis rotate to the right. it will rotate 18� right once you click the button. after 20 times click, it will return to its origin; click to exit.
operations of clamp foot
in the main screen, you can click to enter into the �assistant operation� screen, select �operation for special embroidery� to show the special embroidery operation screen. press the key �lift up clamp foot� and select to lift the clamp foot, select to exit.
press the key �lay down clamp foot� and select to lift the clamp foot, select to exit.
on debugging special embroidery
debugging special embroidery mainly includes zigzag swing to its origin and up/ down of clamp foot. in the main screen, clickto enter into �other functions� screen, after that, click �test operations for machine�.
10sway zigzag rod
click the key sway zigzag rod , after seeing the dialogue window, pull bar to let all the swings act once. click to exit. users can adjust swing angle by using this function.
20up/ down of clamp foot
click the key lift up clamp foot , after seeing the dialogue window, pull bar to let all the clamp feet act once. pull again to let them act again. click to exit.
mechanical category and driving mode choice of special embroidery machines
taping machines have three moving parts in the sense of mechanics. we define them as m axis, e axis and clamp foot axis. m axis rotates a certain degrees every stitch to trace the stitch, which ensures cords or tapes always in front of needle movement. e axis swings once every one or two stitch to make the zigzag embroidery. clamp foot axis is for lifting and lowering the clamp foot.
10 m axis
the mechanism of m axis can be divided to two types. one is with clutch device, whose action is controlled by electropneumatic valve or by hand. its advantage is that only the m axis of the mending embroidery is moving and non-mending embroidery heads are still when mending. this will help raise the quality and efficiency of mending. the other type is without clutch device. both of the two types are driven by servomotor and the origin of the m axis is positioned by proximity switch.
20 e axis
according to the difference in motor and whether to use the proximity switch for positioning, e axis can be divided to the following types:
�1 � stepping motor, driving heads separately, without proximity switch for positioning
�2 � stepping motor, driving heads by one motor, with proximity switch for positioning
�3 �stepping motor, driving heads by one motor, without proximity switch for positioning
�4 � servomotor driving, with proximity switch for positioning
30clamp foot axis
the working diagram of the clamp foot: (the clamp foot working height is the interval of the foot�s movement with every stitch. the clamp foot rising height is the foot�s moving distance from the bottom to the upper point in non-embroidery mode. and it�s also called the clamp foot limited height.)
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according to the difference in motor and whether to use the proximity switch for positioning, the clamp foot axis can be divided to the following types:
�1 � raising the clamp foot manually
in this mode, the clamp foot working height relies on the rotating of the cam and the clamp foot is raised to the limited height by hand.
�2 � 2-phase stepping motor, separately driving the embroidery heads, without the holding force and proximity switch
it uses a 2-phase stepping motor for driving every special embroidery head and controlling its working height and limited height. the power is off and there is no the holding force when the clamp foot stays at the upper point or bottom point. no proximity switch is taken for positioning. and the contwheel by default takes that the foot is at the bottom position when turning on the machine.
�3 �2-phase stepping motor, separately driving the embroidery heads, with the holding force and without proximity switch
it uses a 2-phase stepping motor for driving every special embroidery head and controlling its working height and limited height. the power is on and there is the holding force when the clamp foot stays at the upper point, but not at the bottom point. no proximity switch is taken for positioning. and the contwheel by default takes that the foot is at the bottom position when turning on the machine.
�4 �mono-phase ac motor, driving the embroidery heads by one motor, 2 proximity switches
in this mode, the clamp foot working height relies on the rotating of the cam and the clamp foot is raised to the limited height by one mono-phase ac motor driving the clamp axis. both the upper and bottom points are set with a proximity switch to adjust the clamp foot rising height. neither the upper nor bottom point has the holding force.
�5 � (2-phase or 3-phase) stepping motor, driving the embroidery heads by one motor, 1 proximity switch
in this mode, the clamp foot working height relies on the rotating of the cam and the clamp foot is raised to the limited height by stepping motor driving the clamp axis. the upper point is set with a proximity switch to position. the bottom point is set by parameters. both the upper and bottom points have the holding force.
�6 �pneumatic motor, separately driving the embroidery heads, without proximity switch.
in this mode, the clamp foot working height relies on the rotating of the cam and the clamp foot is raised to the limited height by pneumatic motor driving the heads separately.
40the composition chart for special embroidery machine contwheel
for different control systems, the e854 board takes different software programs while the e874 board changes the dip switches. refer to 12-8.
definition charts of dip switches of e874 boards
chart 1:
dip1composition description of the m axisoffmanual clutch or without any clutchonautomatic clutchchart 2�
dip2dip3composition description of the e axisononstepping motor, without proximity switch for positioningonoffstepping motor, with proximity switch for positioningoffonservomotor driving, with proximity switch for positioningoffoffno usechart 3�
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